Compressor And Magnetic Clutch (For 2Gr-Fe) Reassembly

Install the magnet clutch stator with the parts aligned as shown in the illustration.

Using a snap ring expander, install a new snap ring with the chamfered side facing outward.

Attach the clamp.

Using a snap ring expander, install the magnet clutch rotor and a new snap ring with the chamfered side facing outward.

NOTICE:

Do not damage the seal cover of the bearing when installing the snap ring.

Install the magnet clutch washer(s) and magnet clutch hub.

NOTICE:

Do not change the combination of the magnet clutch washer(s) used before disassembly.

Using SST, hold the magnet clutch hub and install the bolt.

SST

07112-76060

Torque:

18 N*m{184 kgf*cm, 13 ft.*lbf}

NOTICE:

Make sure that there is no foreign matter or oil on the compressor shaft, bolt, and clutch hub.

Install the cooler bracket with the screw.

Attach the clamp.

Connect the connector.

Clamp the cooler compressor in a vise between aluminum plates.

Set the dial indicator to the magnet clutch hub.

Connect the battery positive lead to terminal 3 of the magnet clutch connector and the negative lead to the ground wire. Turn the magnet clutch on and off and measure the clearance.

Standard clearance:

0.35 to 0.60 mm (0.014 to 0.024 in.)

Magnet clutch washer thickness:

0.1 mm (0.004 in.)
0.3 mm (0.012 in.)
0.5 mm (0.020 in.)

NOTICE:

Adjustment should be performed with 3 or fewer magnet clutch washers.

Remove the cooler compressor from the vise.