Front Brake Disassembly

Brake. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
Brake. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. REMOVE FRONT DISC BRAKE PAD

  2. REMOVE ANTI-SQUEAL SHIM

  3. REMOVE NO. 1 PAD WEAR INDICATOR PLATE

  4. REMOVE FRONT DISC BRAKE PAD SUPPORT PLATE

  5. REMOVE FRONT DISC BRAKE CYLINDER MOUNTING LH

  6. REMOVE FRONT DISC BRAKE CYLINDER SLIDE PIN

  7. REMOVE FRONT DISC BRAKE CYLINDER SLIDE BUSH

  8. REMOVE FRONT DISC BRAKE BUSH DUST BOOT

  9. REMOVE CYLINDER BOOT

  10. REMOVE FRONT DISC BRAKE PISTON

  11. REMOVE PISTON SEAL

  12. REMOVE FRONT DISC BRAKE BLEEDER PLUG

  13. REMOVE FRONT DISC

Front Brake -- Disassembly


HINT:
  1. Use the same procedure for the RH and LH sides.
  2. The procedures listed below are for the LH side.


1. REMOVE FRONT DISC BRAKE PAD
  1. Remove the 2 disc brake pads.



2. REMOVE ANTI-SQUEAL SHIM
  1. Remove the shims from each pad.



3. REMOVE NO. 1 PAD WEAR INDICATOR PLATE
  1. Remove the indicator plates from the pads.



4. REMOVE FRONT DISC BRAKE PAD SUPPORT PLATE
  1. Remove the 4 plates from the brake cylinder mounting.



5. REMOVE FRONT DISC BRAKE CYLINDER MOUNTING LH


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 2 bolts and cylinder mounting.



6. REMOVE FRONT DISC BRAKE CYLINDER SLIDE PIN


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 2 pins (upper and lower) from the mounting.



7. REMOVE FRONT DISC BRAKE CYLINDER SLIDE BUSH


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Brake.Brake System.Front Brake  Disassembly
  1. Using a screwdriver, remove the slide bush from the pin (lower).

    NOTICE:
    Be careful not to damage the pin.
    HINT:
    Tap the screwdriver tip before use.


8. REMOVE FRONT DISC BRAKE BUSH DUST BOOT


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 2 boots from the mounting.



9. REMOVE CYLINDER BOOT


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Brake.Brake System.Front Brake  Disassembly
  1. Using a screwdriver, pry out the set ring and boot.

    NOTICE:
    Be careful not to damage the brake piston and cylinder.
    HINT:
    Tap the screwdriver tip before use.


10. REMOVE FRONT DISC BRAKE PISTON


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Brake.Brake System.Front Brake  Disassembly
  1. Place a piece of cloth between the piston and disc brake cylinder.

  1. Apply compressed air to remove the piston from the disc brake cylinder.

    CAUTION:
    Do not place your fingers in front of the piston when applying compressed air.
    NOTICE:
    Be careful not to spatter the brake fluid.


11. REMOVE PISTON SEAL


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Brake.Brake System.Front Brake  Disassembly
  1. Using a screwdriver, pry out the seal from the cylinder.

    NOTICE:
    Be careful not to damage the inner cylinder and piston seal groove.
    HINT:
    Tap the screwdriver tip before use.


12. REMOVE FRONT DISC BRAKE BLEEDER PLUG
  1. Remove the bleeder plug cap and bleeder plug from the cylinder.



13. REMOVE FRONT DISC


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Brake.Brake System.Front Brake  Disassembly
  1. Put matchmarks on the disc and axle hub.

  1. Remove the disc.