Underdrive Planetary Gear Reassembly

Transmission. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
U151F Automatic Transaxle. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. INSTALL UNDERDRIVE PLANETARY RING GEAR

  2. INSTALL UNDERDRIVE PLANETARY GEAR ASSEMBLY

  3. INSTALL DIFFERENTIAL DRIVE PINION

  4. INSTALL CYLINDRICAL ROLLER BEARING RACE INNER

  5. INSTALL FRONT PLANETARY GEAR NUT

  6. INSPECT UNDERDRIVE PLANETARY GEAR PRELOAD

Underdrive Planetary Gear -- Reassembly



1. INSTALL UNDERDRIVE PLANETARY RING GEAR


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U151F Automatic Transaxle.Automatic Transaxle System.Underdrive Planetary Gear  Reassembly
  1. Install a new snap ring to the outer race of the radial ball bearing rear.

    HINT:
    When replacing the bearing, also replace the counter driven gear with a new one.


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U151F Automatic Transaxle.Automatic Transaxle System.Underdrive Planetary Gear  Reassembly
  1. Using a piston ring compressor, squeeze the snap ring.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U151F Automatic Transaxle.Automatic Transaxle System.Underdrive Planetary Gear  Reassembly
  1. Using SST and a press, press in the outer race of the radial ball bearing rear.

    SST
    09950-60020(09951-00890)
    09950-70010(09951-07100)
    NOTICE:
    Be sure not to damage the snap ring during outer race installation.


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U151F Automatic Transaxle.Automatic Transaxle System.Underdrive Planetary Gear  Reassembly
  1. Install the underdrive planetary ring gear to the counter driven gear.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U151F Automatic Transaxle.Automatic Transaxle System.Underdrive Planetary Gear  Reassembly
  1. Using snap ring pliers, install the snap ring.



2. INSTALL UNDERDRIVE PLANETARY GEAR ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U151F Automatic Transaxle.Automatic Transaxle System.Underdrive Planetary Gear  Reassembly
  1. Using SST and a press, install the angular ball bearing rear to the underdrive planetary gear.

    SST
    09502-12010
    09950-60010(09951-00260)
    09950-70010(09951-07100)
    NOTICE:
    Press the bearing until it sits flush against the underdrive planetary gear.


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U151F Automatic Transaxle.Automatic Transaxle System.Underdrive Planetary Gear  Reassembly
  1. Install the counter driven gear with planetary ring gear to the underdrive planetary gear.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U151F Automatic Transaxle.Automatic Transaxle System.Underdrive Planetary Gear  Reassembly
  1. Using SST and a press, install the angular ball bearing front.

    SST
    09502-12010
    09950-60010(09951-00260)
    09950-70010(09951-07100)
    NOTICE:
    Press the counter driven gear while rotating it.


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U151F Automatic Transaxle.Automatic Transaxle System.Underdrive Planetary Gear  Reassembly
  1. Using SST and a press, install the parking lock gear.

    SST
    09502-12010
    09950-60010(09951-00260)
    09950-70010(09951-07100)
    NOTICE:
    Press the counter driven gear while rotating it.


3. INSTALL DIFFERENTIAL DRIVE PINION


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U151F Automatic Transaxle.Automatic Transaxle System.Underdrive Planetary Gear  Reassembly
  1. Using SST and a press, install the differential drive pinion.

    SST
    09726-40010
    09950-60010(09951-00260)
    09950-70010(09951-07100)
    NOTICE:
    1. Check the position and number of the grooves on each end face of the differential drive pinion gear.
    2. Press the counter driven gear while rotating it.


4. INSTALL CYLINDRICAL ROLLER BEARING RACE INNER


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U151F Automatic Transaxle.Automatic Transaxle System.Underdrive Planetary Gear  Reassembly
  1. Using SST and a press, install the cylindrical roller bearing race inner.

    SST
    09506-35010
    09950-60010(09951-00260)
    09950-70010(09951-07100)
    NOTICE:
    Press the counter driven gear while rotating it.


5. INSTALL FRONT PLANETARY GEAR NUT


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U151F Automatic Transaxle.Automatic Transaxle System.Underdrive Planetary Gear  Reassembly
  1. Place the underdrive planetary gear in a soft jaw vise.

    NOTICE:
    Be careful not to damage the differential drive pinion.
  1. Using a socket wrench, install a new lock nut.

    Torque:
    280 N*m{2855 kgf*cm, 207 ft.*lbf}


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U151F Automatic Transaxle.Automatic Transaxle System.Underdrive Planetary Gear  Reassembly
  1. Using a pin punch and hammer, stake the lock nut.

    NOTICE:
    Make sure that there are no cracks on the nut.


6. INSPECT UNDERDRIVE PLANETARY GEAR PRELOAD


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U151F Automatic Transaxle.Automatic Transaxle System.Underdrive Planetary Gear  Reassembly
  1. Using SST, secure the underdrive planetary gear.

    SST
    09387-00050


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U151F Automatic Transaxle.Automatic Transaxle System.Underdrive Planetary Gear  Reassembly
  1. Using SST and a torque wrench, measure the turning torque of the underdrive planetary gear assembly while rotating the torque wrench at 60 rpm.

    SST
    09387-00050
    Torque:
    Standard turning torque at 60 rpm:
    0.50 to 1.42 N*m{5.1 to 14.5 kgf*cm, 4.4 to 12.6 in.*lbf}