Oil Pump Reassembly

Transmission. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
U151F Automatic Transaxle. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. INSTALL FRONT OIL PUMP OIL SEAL

  2. INSTALL FRONT OIL PUMP BODY O-RING

  3. INSTALL FRONT OIL PUMP DRIVEN GEAR

  4. INSTALL FRONT OIL PUMP DRIVE GEAR

  5. INSTALL STATOR SHAFT ASSEMBLY

  6. INSTALL CLUTCH DRUM OIL SEAL RING

  7. INSPECT OIL PUMP ASSEMBLY

Oil Pump -- Reassembly



1. INSTALL FRONT OIL PUMP OIL SEAL


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U151F Automatic Transaxle.Automatic Transaxle System.Oil Pump  Reassembly
  1. Using SST and a hammer, tap in a new oil seal to the oil pump body.

    SST
    09350-32014(09351-32140)
    HINT:
    The seal end should be flat with the outer edge of the oil pump.
  1. Coat the lip of the oil seal with MP grease.



2. INSTALL FRONT OIL PUMP BODY O-RING


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U151F Automatic Transaxle.Automatic Transaxle System.Oil Pump  Reassembly
  1. Coat a new O-ring with ATF, and install it to the oil pump body.

    NOTICE:
    1. Make sure that the O-ring is not twisted or pinched.
    2. Apply enough ATF to the O-ring before installation.


3. INSTALL FRONT OIL PUMP DRIVEN GEAR


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U151F Automatic Transaxle.Automatic Transaxle System.Oil Pump  Reassembly
  1. Coat the front oil pump driven gear with ATF, and install it to the oil pump body with the marks facing upward.



4. INSTALL FRONT OIL PUMP DRIVE GEAR


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U151F Automatic Transaxle.Automatic Transaxle System.Oil Pump  Reassembly
  1. Coat the front oil pump drive gear with ATF, and install it to the oil pump body with the marks facing upward.



5. INSTALL STATOR SHAFT ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U151F Automatic Transaxle.Automatic Transaxle System.Oil Pump  Reassembly
  1. Set the stator shaft and align it with each bolt hole.

  1. Using a "TORX" socket wrench T30, install the 11 bolts.

    Torque:
    9.8 N*m{100 kgf*cm, 87 in.*lbf}


6. INSTALL CLUTCH DRUM OIL SEAL RING


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U151F Automatic Transaxle.Automatic Transaxle System.Oil Pump  Reassembly
  1. Coat 2 new clutch drum oil seal rings with ATF.

  1. Install the 2 clutch drum oil seal rings.

    NOTICE:
    Do not expand the ring ends excessively.


7. INSPECT OIL PUMP ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U151F Automatic Transaxle.Automatic Transaxle System.Oil Pump  Reassembly
  1. Turn the drive gear with 2 screwdrivers and make sure that it rotates smoothly.

    NOTICE:
    Be careful not to damage the lip of the oil seal.