Steering Column Assembly (For Lhd) Disassembly

Steering. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
Steering Column. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. REMOVE TRANSPONDER KEY AMPLIFIER (w/o Entry and Start System)

  2. REMOVE STEERING COLUMN UPPER WITH SWITCH BRACKET ASSEMBLY (w/o Entry and Start System)

  3. REMOVE IGNITION SWITCH LOCK CYLINDER ASSEMBLY (w/o Entry and Start System)

  4. REMOVE UNLOCK WARNING SWITCH ASSEMBLY (w/o Entry and Start System)

  5. REMOVE KEY INTERLOCK SOLENOID (w/o Entry and Start System)

  6. REMOVE IGNITION SWITCH ASSEMBLY (w/o Entry and Start System)

  7. REMOVE STEERING LOCK ACTUATOR ASSEMBLY (w/ Entry and Start System)

  8. REMOVE POWER STEERING MOTOR ASSEMBLY

Steering Column Assembly (For Lhd) -- Disassembly



1. REMOVE TRANSPONDER KEY AMPLIFIER (w/o Entry and Start System)


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Detach the 2 claws and slide the transponder key amplifier in the direction shown in the illustration, to remove it from the steering column upper with switch bracket.



2. REMOVE STEERING COLUMN UPPER WITH SWITCH BRACKET ASSEMBLY (w/o Entry and Start System)
  1. Fix the steering column assembly in a vise between aluminum plates.

    NOTICE:
    Do not overtighten the vise.
  1. Using a drill, drill a hole in the steering lock set bolt to insert a screw extractor.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Using a screw extractor, remove the steering lock set bolt and then remove the steering column upper with switch bracket.



3. REMOVE IGNITION SWITCH LOCK CYLINDER ASSEMBLY (w/o Entry and Start System)
  1. Insert the key and turn it to the ACC position.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Steering Column.Steering System.Steering Column Assembly (For Lhd)  Disassembly
  1. Insert the tip of a screwdriver into the hole in the steering column upper with switch bracket, as shown in the illustration, and pull the ignition switch lock cylinder out until its claw comes into contact with the stopper of the steering column bracket upper.

    NOTICE:
    Pull the ignition switch lock cylinder out until its claw comes into contact with the stopper of the steering column bracket upper. Otherwise, the following procedure cannot be conducted properly.


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Steering Column.Steering System.Steering Column Assembly (For Lhd)  Disassembly
  1. Insert the tip of a screwdriver into the hole in the steering column bracket and tilt it downward, as shown in the illustration, to disengage the claw of the ignition switch lock cylinder. Then pull out the ignition switch lock cylinder.



4. REMOVE UNLOCK WARNING SWITCH ASSEMBLY (w/o Entry and Start System)


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Push up the center portion of the unlock warning switch center portion to detach the 2 claws.

    HINT:
    Slide the unlock warning switch in the direction shown by the arrow in the illustration to remove it.


5. REMOVE KEY INTERLOCK SOLENOID (w/o Entry and Start System)


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. for Automatic Transaxle:

    1. Remove the 2 screws and key interlock solenoid from the steering column upper with switch bracket.



6. REMOVE IGNITION SWITCH ASSEMBLY (w/o Entry and Start System)


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 2 screws and ignition switch from the steering column upper with switch bracket.



7. REMOVE STEERING LOCK ACTUATOR ASSEMBLY (w/ Entry and Start System)
  1. Fix the steering column in a vise between aluminum plates.

    NOTICE:
    Do not overtighten the vise.
  1. Using a drill, drill a hole in the steering lock set bolt to insert a screw extractor.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Using the screw extractor, remove the steering lock set bolt and remove the steering lock actuator.



8. REMOVE POWER STEERING MOTOR ASSEMBLY
NOTICE:
  1. Do not drop the power steering motor assembly, strike it with tools or subject it to impacts.
  2. If the power steering motor assembly is subjected to an impact, replace it with a new one.
  3. Do not pull the wire harness of the power steering motor assembly.
  4. Do not allow any moisture to come into contact with the power steering motor assembly.
  5. Do not loosen any bolts not mentioned in the procedure.
  1. Remove the tape and clamp of the wire harness.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Using a screwdriver, disengage the claw to remove the torque sensor harness connector.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 2 bolts and power steering motor assembly from the electric power steering column sub-assembly.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the O-ring from the power steering motor assembly.