Fuel System Precaution

Engine. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
2Az-Fe Fuel. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. EXPRESSIONS OF IGNITION SWITCH

  1. BEFORE WORKING ON FUEL SYSTEM

  1. DISCHARGE FUEL PRESSURE

  1. DISCONNECT FUEL MAIN TUBE

  1. CONNECT FUEL MAIN TUBE

  1. DISCONNECT FUEL TUBE CONNECTOR

  1. CONNECT FUEL TUBE CONNECTOR

  1. CHECK FOR FUEL LEAKS

Fuel System -- Precaution



1.EXPRESSIONS OF IGNITION SWITCH

HINT:
The type of ignition switch used on this model differs according to the specifications of the vehicle. The expressions listed in the table below are used in this section.

Expression
Ignition Switch (position)
Engine Switch (condition)
Ignition Switch off
LOCK
Off
Ignition Switch on (IG)
ON
On (IG)
Ignition Switch on (ACC)
ACC
On (ACC)
Engine Start
START
Start

2.BEFORE WORKING ON FUEL SYSTEM

  1. Do not work near an open flame.

  2. Keep gasoline away from rubber and leather parts.

  3. Discharge the fuel pressure before disconnecting the fuel line to prevent gasoline from spilling out. Refer to the following procedure.


3.DISCHARGE FUEL PRESSURE
CAUTION:
  1. DISCHARGE FUEL SYSTEM PRESSURE procedures must be performed before disconnecting any part of the fuel system.
  1. After performing the DISCHARGE FUEL SYSTEM PRESSURE procedures, pressure will remain in the fuel line. When disconnecting the fuel line, place a cloth or equivalent over fittings to reduce the risk of fuel spray.

  1. Remove the console box (RAV4_ACA30 RM000001RHJ00GX_01_0039.html).



    2. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.2Az-Fe Fuel.Fuel System.Fuel System Precaution

  2. Disconnect the connector.

  3. Start the engine. After the engine has stopped, turn the ignition switch off.

    HINT:
    DTC P0171 (system too lean) may be set.

  4. Check that the engine does not start.

  5. Remove the fuel tank cap, and let the air out of the fuel tank.



    6. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.2Az-Fe Fuel.Fuel System.Fuel System Precaution

  6. Connect the connector.

  7. Install the console box (RAV4_ACA30 RM000001RHG00HX_01_0010.html).


4.DISCONNECT FUEL MAIN TUBE
Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.2Az-Fe Fuel.Fuel System.Fuel System Precaution
NOTICE:
Do not forcibly bend and twist the fuel main tube.

  1. Remove the fuel tube from the fuel hose clamp.

  2. Remove the fuel pipe clamp.

  3. Wipe off any dirt on the fuel tube connector.

  4. Hold the fuel tube connector, and then install the SST.

    SST
    09268-21010

  5. Turn the SST to align the retainer inside the fuel tube connector with the chamfered part of the SST.

  6. Insert the SST into the fuel tube and hold it. Then push the fuel tube connector toward the SST side.

  7. Mount the retainer of the fuel tube connector onto the chamfered part of the SST.



    8. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.2Az-Fe Fuel.Fuel System.Fuel System Precaution

  8. Slide the SST and fuel tube connector together towards the fuel tube until they make a "click" sound, and then disconnect the fuel tube.

  9. Drain the fuel remaining inside the fuel tube.

  10. Cover the fuel tube and fuel pipe with a plastic bag to protect the disconnected part.


5.CONNECT FUEL MAIN TUBE

  1. Connect the fuel main tube.

  2. Push the fuel tube connector until it makes a "click" sound.

  3. Install the fuel pipe clamp.

  4. Install the fuel tube to the fuel hose clamp.


6.DISCONNECT FUEL TUBE CONNECTOR
Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.2Az-Fe Fuel.Fuel System.Fuel System Precaution

  1. Wipe off any dirt on the fuel tube connector.

  2. Pinch the fuel tube connector, and then disconnect the fuel tube. Do not use any tools.

  3. Drain the fuel remaining inside the fuel tube.

  4. Cover the fuel tube and fuel pipe with a plastic bag to protect the disconnected part.


7.CONNECT FUEL TUBE CONNECTOR

  1. Connect the fuel tube connector to the fuel pipe.

  2. Push the fuel connector until it makes a "click" sound.

HINT:
If it is difficult to connect the fuel tube connector, apply a small amount of new engine oil on the tip of the pipe.

8.CHECK FOR FUEL LEAKS
Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.2Az-Fe Fuel.Fuel System.Fuel System Precaution

  1. Make sure that there are no fuel leaks after performing maintenance on the fuel system.

    1. Connect the intelligent tester to the DLC3.

    2. Turn the ignition switch on (IG), and push the intelligent tester main switch ON.

      NOTICE:
      Do not start the engine.

    3. Select the Active Test mode on the intelligent tester.

      HINT:
      Refer to the intelligent tester operator's manual for further details.

    4. Check that there are no leaks from the fuel system.

    5. Turn the ignition switch off.

    6. Disconnect the intelligent tester from the DLC3.