Front Wheel Alignment Adjustment

Suspension & Axle. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
Suspension. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. INSPECT TIRES

  2. MEASURE VEHICLE HEIGHT

  3. INSPECT CAMBER, CASTER AND STEERING AXIS INCLINATION

  4. ADJUST CAMBER AND CASTER

  5. INSPECT TOE-IN

  6. ADJUST TOE-IN

  7. INSPECT WHEEL ANGLE

  8. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  9. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  10. PERFORM YAW RATE AND DECELERATION SENSOR ZERO POINT CALIBRATION

Front Wheel Alignment -- Adjustment


NOTICE:
For vehicles equipped with VSC, if the wheel alignment has been adjusted, and if suspension or underbody components have been removed/installed or replaced, be sure to perform the following initialization procedure in order for the system to function normally:
  1. Disconnect the negative battery cable for more than 2 seconds.
  2. Reconnect the negative battery terminal.
  3. Perform zero point calibration of the yaw rate and acceleration sensor and test mode inspection (RAV4_ACA30 RM000001K1O00SX.html).


1. INSPECT TIRES
  1. Inspect the tires (RAV4_ACA30 RM000001Y9S003X.html).



2. MEASURE VEHICLE HEIGHT


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Suspension.Suspension System.Front Wheel Alignment  Adjustment
NOTICE:
Before inspecting the wheel alignment, adjust the vehicle height to the specification.
  1. Press down on the vehicle several times to stabilize the suspension, and measure the vehicle height.

  1. Measure the front vehicle height.

    1. Measure the distance from the ground to the center of the lower suspension arm front mounting bolt.

  1. Measure the rear vehicle height.

    1. Measure the distance from the ground to the center of the body side No. 2 suspension arm mounting bolt.

      Standard vehicle height (unloaded vehicle):
      Item
      Front C - A
      Rear D - B
      215/70R16*1
      89 mm (3.50 in.)
      59 mm (2.32 in.)
      225/65R17
      235/55R18
      97 mm (3.82 in.)
      67 mm (2.64 in.)*1
      65 mm (2.56 in.)*2
      Australia
      87 mm (3.43 in.)
      55 mm (2.17 in.)
      1. *1: Europe only
      2. *2: Other
      NOTICE:
      The standard value shown here is a value that is used for adjusting the wheel alignment and does not indicate the height of an actual vehicle.
      HINT:
      If the vehicle height is not as specified, press down on the vehicle several times to stabilize the suspension. Then measure the vehicle height again.


3. INSPECT CAMBER, CASTER AND STEERING AXIS INCLINATION


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Suspension.Suspension System.Front Wheel Alignment  Adjustment
  1. Install the camber-caster-kingpin gauge or place the front wheels on the center of the wheel alignment tester.

  1. Inspect the camber, caster and steering axis inclination.

    Standard camber inclination (unloaded vehicle):
    Item
    Camber Inclination
    *215/70R16
    -0°08' +/-45' (-0.13° +/-0.75°)
    225/65R17
    235/55R18
    -0°11' +/-45' (-0.18° +/-0.75°)
    Australia
    -0°07' +/-45' (-0.12° +/-0.75°)
    *: Europe only
    Standard caster inclination (unloaded vehicle):
    Item
    Caster Inclination
    215/70R16 *1
    5°46' +/-45' (5.77° +/-0.75°)
    225/65R17
    235/55R18
    5°51' +/-45' (5.85° +/-0.75°) *1
    5°50' +/-45' (5.83° +/-0.75°) *2
    Australia
    5°42' +/-45' (5.70° +/-0.75°)
    1. *1: Europe only
    2. *2: Other
    Standard steering axis inclination (unloaded vehicle):
    Item
    Steering Axis Inclination
    *215/70R16
    11°16' +/-45' (11.27° +/-0.75°)
    225/65R17
    235/55R18
    11°26' +/-45' (11.44° +/-0.75°)
    Australia
    11°14' +/-45' (11.23° +/-0.75°)
    *: Europe only


4. ADJUST CAMBER AND CASTER
NOTICE:
After the camber has been adjusted, inspect the toe-in.
  1. Remove the front wheel.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 2 nuts on the lower side of the shock absorber.

    NOTICE:
    When removing the nut, stop the bolt from rotating and loosen the nut.
  1. Clean the installation surfaces of the shock absorber and the steering knuckle.

  1. Temporarily install the 2 nuts.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Fully push or pull the front axle hub in the direction of the required adjustment.

  1. Tighten the 2 nuts.

    Torque:
    240 N*m{2,447 kgf*cm, 177 ft.*lbf}
    NOTICE:
    Keep the bolts from rotating and torque the nuts.
  1. Install the front wheel.

    Torque:
    103 N*m{1,050 kgf*cm, 76 ft.*lbf}


  1. Check the camber.

    1. If the measured value is not within the specified range, calculate the required adjustment amount using the formula below.

    1. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Suspension.Suspension System.Front Wheel Alignment  Adjustment

    2. If the camber is not within the specification, estimate how much additional camber adjustment will be required and select the camber adjusting bolt using the following table.


      Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Suspension.Suspension System.Front Wheel Alignment  Adjustment

  1. Repeat the steps mentioned above. When temporarily installing the 2 nuts, replace 1 or 2 selected bolts.

    HINT:
    Replace 1 bolt at a time when replacing 2 bolts.


5. INSPECT TOE-IN


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Suspension.Suspension System.Front Wheel Alignment  Adjustment
Standard toe-in (unloaded vehicle):
Tire Size
Front A + B
Rear C - D
*215/70R16
225/65R17
235/55R18
A + B: 0°05' +/-10' (0.08° +/-0.16°)
C - D: 1.0 +/-2.0 mm (0.04 +/-0.08 in.)
*: Europe only
HINT:
If the toe-in is not as specified, adjust it at the rack ends.


6. ADJUST TOE-IN


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Suspension.Suspension System.Front Wheel Alignment  Adjustment
  1. Remove the boot clips.

  1. Loosen the tie rod end lock nuts.

  1. Turn the right and left rack ends by an equal amount to adjust the toe-in to the center value.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Suspension.Suspension System.Front Wheel Alignment  Adjustment
  1. Make sure that the length of the right and left rack ends are approximately the same.

    Standard difference:
    1.5 mm (0.0590 in.) or less
  1. Tighten the tie rod end lock nuts.

    Torque:
    88 N*m{897 kgf*cm, 65 ft.*lbf}
  1. Place the boots on the seats and install the clips.

    HINT:
    Make sure that the boots are not twisted.


7. INSPECT WHEEL ANGLE


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Suspension.Suspension System.Front Wheel Alignment  Adjustment
  1. Turn the steering wheel to the left and right full lock positions, and measure the turning angle.

    Standard wheel angle (unloaded vehicle):
    Item
    Inside Wheel Angle
    Outside Wheel Angle (Reference)
    *215/70R16
    38°55' (36°55' to 40°55')
    (38.9° {36.9° to 40.9°})
    32°20'
    (32.3°)
    225/65R17
    38°44' (36°44' to 40°44')
    (38.7° {36.7° to 40.7°})
    32°13'
    (30.2°)
    235/55R18
    35°50' (33°55' to 37°55')
    (35.8° {33.8° to 37.9°})
    30°29'
    (30.5°)
    Australia
    38°58' (36°58' to 40°58')
    (39.0° {37.0° to 41.0°})
    32°22'
    (32.4°)
    *: Europe only
    HINT:
    If the angles are not as specified, check and adjust the right and left rack end lengths.


8. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
Disconnect the negative battery cable for more than 2 seconds.


9. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque:
5.4 N*m{55 kgf*cm, 48 in.*lbf}


10. PERFORM YAW RATE AND DECELERATION SENSOR ZERO POINT CALIBRATION
  1. Perform the yaw rate and deceleration sensor zero point calibration (RAV4_ACA30 RM000001K1O00SX.html).