Starter (For 1.0 Kw Type) Removal

Engine. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
3Zr-Fae Starting. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  2. DISCONNECT CABLE FROM POSITIVE BATTERY TERMINAL

  3. REMOVE NO. 1 ENGINE UNDER COVER

  4. REMOVE NO. 2 CYLINDER HEAD COVER

  5. REMOVE RADIATOR SUPPORT OPENING COVER

  6. REMOVE AIR CLEANER CAP SUB-ASSEMBLY

  7. REMOVE BATTERY CLAMP

  8. REMOVE BATTERY

  9. REMOVE BATTERY TRAY

  10. DISCONNECT RADIATOR HOSE SUB-ASSEMBLY

  11. REMOVE FRONT BATTERY BRACKET

  12. REMOVE BATTERY BRACKET REINFORCEMENT

  13. DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY (for CVT)

  14. REMOVE NO. 1 TRANSMISSION CONTROL CABLE BRACKET (for CVT)

  15. REMOVE STARTER ASSEMBLY

  16. REMOVE FLYWHEEL HOUSING SIDE COVER

Starter (For 1.0 Kw Type) -- Removal



1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL


2. DISCONNECT CABLE FROM POSITIVE BATTERY TERMINAL


3. REMOVE NO. 1 ENGINE UNDER COVER


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Remove the 6 screws, 10 clips and under cover.



4. REMOVE NO. 2 CYLINDER HEAD COVER


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Hold the rear of the cover and raise it to detach the 2 clips on the rear of the cover. Continue to raise the cover to detach the 2 clips on the front of the cover and remove the cover.

    NOTICE:
    Attempting to detach both front and rear clips at the same time may cause the cover to break.


5. REMOVE RADIATOR SUPPORT OPENING COVER


  1. Remove the 9 clips and radiator support opening cover.


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.3Zr-Fae Starting.Starting System (W/ Entry And Start System).Starter (For 1.0 Kw Type) Removal



6. REMOVE AIR CLEANER CAP SUB-ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Disconnect the mass air flow meter connector.

  1. Detach the clamp.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Disconnect the No. 2 ventilation hose from the cylinder head cover.

  1. Squeeze the taps of the air cleaner hose clamp, and then disconnect the air cleaner hose from the throttle body.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Detach the 2 hook clamps, and then remove the air cleaner cap and hose.



7. REMOVE BATTERY CLAMP


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Remove the bolt and loosen the nut.

  1. Detach the hook of the battery clamp from the front battery bracket, and then remove the battery clamp.



8. REMOVE BATTERY


9. REMOVE BATTERY TRAY


10. DISCONNECT RADIATOR HOSE SUB-ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Remove the 2 bolts and disconnect the radiator hose from the front battery bracket.



11. REMOVE FRONT BATTERY BRACKET


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.3Zr-Fae Starting.Starting System (W/ Entry And Start System).Starter (For 1.0 Kw Type) Removal

  1. Detach the 3 wire harness clamps.

  1. Remove the 4 bolts, disconnect the No. 3 engine wire and remove the front battery bracket.



12. REMOVE BATTERY BRACKET REINFORCEMENT


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Remove the 2 bolts and battery bracket reinforcement.



13. DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY (for CVT)


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Remove the clip and disconnect the control cable from the No. 1 transmission control cable bracket.



14. REMOVE NO. 1 TRANSMISSION CONTROL CABLE BRACKET (for CVT)


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Remove the 2 bolts and transmission control cable bracket from the continuously variable transaxle.



15. REMOVE STARTER ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Disconnect the terminal cap.

  1. Remove the nut and disconnect the starter wire.

  1. Disconnect the connector.

  1. Remove the 2 bolts and starter.



16. REMOVE FLYWHEEL HOUSING SIDE COVER


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Remove the flywheel housing side cover from the cylinder block.