Cruise Control System Cruise Control Switch Circuit

Cruise Control System. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
Cruise Control. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

DESCRIPTION

WIRING DIAGRAM

INSPECTION PROCEDURE

READ VALUE USING INTELLIGENT TESTER (CRUISE CONTROL MAIN SWITCH)

INSPECT CRUISE CONTROL MAIN SWITCH

CHECK WIRE HARNESS (CRUISE CONTROL MAIN SWITCH - SPIRAL CABLE)

INSPECT SPIRAL CABLE

CHECK WIRE HARNESS (SPIRAL CABLE - ECM AND BODY GROUND)

CRUISE CONTROL SYSTEM - Cruise Control Switch Circuit


DESCRIPTION

This circuit sends signals to the ECM depending on the cruise control main switch condition. The battery supplies positive (+) battery voltage to the cruise control main switch. Then terminal CCS of the ECM receives the voltage according to the switch condition.

WIRING DIAGRAM


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Cruise Control.Cruise Control System.Cruise Control System  Cruise Control Switch Circuit


INSPECTION PROCEDURE

1.READ VALUE USING INTELLIGENT TESTER (CRUISE CONTROL MAIN SWITCH)
  1. Connect the intelligent tester to the DLC3.

  1. Turn the ignition switch on (IG) and turn the intelligent tester main switch on.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Cruise Control.Cruise Control System.Cruise Control System  Cruise Control Switch Circuit
  1. Check the Data List for proper functioning of the cruise control main switch.

    ECM (Cruise Control):

    Item
    Measurement Item / Display (Range)
    Normal Condition
    Diagnostic Note
    Main SW (Main)
    Cruise control main switch signal (Main CPU) / ON or OFF
    ON: Cruise control main switch is ON (Main CPU)
    OFF: Cruise control main switch is OFF (Main CPU)
    -
    Cancel SW
    CANCEL switch signal / ON or OFF
    ON: CANCEL switch ON
    OFF: CANCEL switch OFF
    -
    SET/COAST SW
    - / SET switch signal / ON or OFF
    ON: - / SET switch ON
    OFF: - / SET switch OFF
    -
    RES/ACC SW
    + / RES switch signal / ON or OFF
    ON: + / RES switch ON
    OFF: + / RES switch OFF
    -
    OK:
    When cruise control main switch operation is performed, the results will be same as above.
    Result
    Result
    Proceed to
    OK
    A
    NG (All items are defective)
    B
    NG (1 to 3 items are defective)
    C


A
PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN PROBLEM SYMPTOMS TABLE

C
REPLACE CRUISE CONTROL MAIN SWITCH
B


2.INSPECT CRUISE CONTROL MAIN SWITCH

Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Cruise Control.Cruise Control System.Cruise Control System  Cruise Control Switch Circuit

  1. Remove the cruise control main switch.

  1. Measure the resistance according to the value(s) in the table below.

    Standard resistance:

    Tester Connection
    Switch Condition
    Specified Condition
    3 (CCS) - 1 (ECC)
    Neutral
    10 kΩ or higher
    + (ACCEL)/RES (RESUME)
    235 to 245 Ω
    - (COAST)/SET
    617 to 643 Ω
    CANCEL
    1509 to 1571 Ω
    Main Switch ON
    Below 1 Ω


NG
REPLACE CRUISE CONTROL MAIN SWITCH
OK


3.CHECK WIRE HARNESS (CRUISE CONTROL MAIN SWITCH - SPIRAL CABLE)
Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Cruise Control.Cruise Control System.Cruise Control System  Cruise Control Switch Circuit
  1. Disconnect the A switch connector.

  1. Disconnect the B cable connector.

  1. Measure the resistance according to the value(s) in the table below.

    Standard resistance:
    Tester Connection
    Condition
    Specified Condition
    A-3 - B-3
    Always
    Below 1 Ω
    A-1 - B-4
    Always
    Below 1 Ω


NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK


4.INSPECT SPIRAL CABLE
NOTICE:
The spiral cable is an important part of the SRS airbag system. Incorrect removal or installation of the spiral cable may prevent the airbag from deploying.
  1. Remove the spiral cable.



  1. Measure the resistance according to the value(s) in the table below.


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Cruise Control.Cruise Control System.Cruise Control System  Cruise Control Switch Circuit

    Standard resistance:
    Tester Connection
    Spiral Cable Position
    Specified Condition
    3 (CCS) - 1 (CCS)
    Center
    Below 1 Ω
    2.5 rotations to the left
    2.5 rotations to the right
    4 (ECC) - 2 (ECC)
    Center
    Below 1 Ω
    2.5 rotations to the left
    2.5 rotations to the right
HINT:
The spiral cable makes a maximum of approximately 5 rotations.


NG
REPLACE SPIRAL CABLE
OK


5.CHECK WIRE HARNESS (SPIRAL CABLE - ECM AND BODY GROUND)
Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Cruise Control.Cruise Control System.Cruise Control System  Cruise Control Switch Circuit
  1. Disconnect the E10 cable connector.

  1. Disconnect the A12 ECM connector.

  1. Measure the resistance of the wire harness side connectors.

    Standard resistance:
    Tester Connection
    Specified Condition
    E10-1 (CCS) - A12-40 (CCS)
    Below 1 Ω
    E10-2 (ECC) - Body ground


NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK

REPLACE ECM