Entry And Start System Engine Does Not Start

Engine. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
2Az-Fe Starting. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

DESCRIPTION

WIRING DIAGRAM

INSPECTION PROCEDURE

CHECK ENGINE SWITCH (SWITCH CONDITION)

CHECK WHETHER DTC OUTPUT OCCURS

CHECK CRANKING FUNCTION

READ VALUE USING INTELLIGENT TESTER (L CODE)

READ VALUE USING INTELLIGENT TESTER (ENGINE START CONDITION)

READ VALUE USING INTELLIGENT TESTER (S CODE)

REPLACE ID CODE BOX

READ VALUE USING INTELLIGENT TESTER (SHIFT LOCK CONTROL ECU)

READ VALUE USING INTELLIGENT TESTER (PARK/NEUTRAL POSITION SWITCH)

READ VALUE USING INTELLIGENT TESTER (STOP LIGHT SWITCH)

CHECK STEERING LOCK

CHECK MAIN BODY ECU (INSTRUMENT PANEL JUNCTION BLOCK)

CHECK SHIFT LOCK CONTROL ECU

CHECK HARNESS AND CONNECTOR (SHIFT LOCK CONTROL ECU - MAIN BODY ECU AND BODY GROUND)

INSPECT STARTER RELAY (ST)

INSPECT PARK/NEUTRAL POSITION SWITCH ASSEMBLY

CHECK HARNESS AND CONNECTOR (MAIN BODY ECU - PARK/NEUTRAL POSITION SWITCH)

CHECK HARNESS AND CONNECTOR (STARTER RELAY - PARK/NEUTRAL POSITION SWITCH AND BODY GROUND)

REPLACE STEERING LOCK ECU (STEERING LOCK ACTUATOR ASSEMBLY)

REPLACE ECU AGGREGATION BOX ASSEMBLY (CERTIFICATION ECU)

ENTRY AND START SYSTEM - Engine does not Start


DESCRIPTION


ENGINE START SYSTEM OPERATION
  1. When the engine switch is pressed with the brake pedal depressed and the shift lever in P or N, the main body ECU determines that it is an engine start request.

  2. The certification ECU and other ECUs perform key verification via the LIN communication line.

  3. The main body ECU activates the ACC relay.

  4. The main body ECU activates the IG1 and IG2 relays. The engine switch indicator light illuminates in green.

  5. The certification ECU outputs a steering unlock signal. The signal is sent to the steering lock ECU via the main body ECU.

  6. The main body ECU sends an engine start request signal to the ECM.

  7. The ECM sends an ACC cut request signal to the main body ECU.

  8. The ECM and main body ECU activate the ST cut relay.

  9. The main body ECU deactivates the ACC relay until the ECU detects an engine start.

  10. The ECU reactivates the ACC relay and turns off the engine switch indicator light.

    Symbol of Main Body ECU
    Signal
    SSW1/SSW2
    Engine switch on (ACC) and on (IG) signal
    ACCD
    ACC relay operation signal
    IG2D
    IG2 relay operation signal
    STR2
    ST cut relay operation signal
    STR
    Park/neutral position switch signal
    STP
    Stop light switch signal
    TACH
    Engine start detection signal
    STSW
    Starter activation request signal
    ACCR
    ACC cut request signal

Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.2Az-Fe Starting.Starting System (W/ Entry And Start System).Entry And Start System  Engine Does Not Start


WIRING DIAGRAM

Refer to Cranking Holding Function Circuit (RAV4_ACA30 RM000001FLC03TX.html).

INSPECTION PROCEDURE

1.CHECK ENGINE SWITCH (SWITCH CONDITION)
  1. Check the power source mode change.

    1. When the key is inside the vehicle and the shift lever is in P, check that pressing the engine switch causes the power source mode to change as follows:

      OK:
      off → on (ACC) → on (IG) → off


NG
GO TO ENTRY AND START SYSTEM (POWER SOURCE MODE DOES NOT CHANGE) (RAV4_ACA30 RM000000Y7X01OX.html)
OK


2.CHECK WHETHER DTC OUTPUT OCCURS
  1. Clear the DTCs (RAV4_ACA30 RM000000YEH055X.html).

  1. Check whether the trouble recurs 5 seconds after the engine switch is turned on (IG).

  1. Check whether DTCs for the main body ECU or certification ECU are output.

    Result
    DTC Output
    System Name
    Proceed to
    No DTC output
    A
    DTC for main body ECU output
    Entry and start system
    B
    DTC for certification ECU output
    Steering lock system
    C
    DTC for certification ECU output
    Engine immobiliser system (w/ Entry and Start System)
    D


B
GO TO ENTRY AND START SYSTEM (DIAGNOSTIC TROUBLE CODE CHART) (RAV4_ACA30 RM000000XIZ04UX.html)

C
GO TO STEERING LOCK SYSTEM (DIAGNOSTIC TROUBLE CODE CHART) (RAV4_ACA30 RM000001T14001X.html)

D
GO TO ENGINE IMMOBILISER SYSTEM (w/ Entry and Start System) (DIAGNOSTIC TROUBLE CODE CHART) (RAV4_ACA30 RM000001RLU004X.html)
A


3.CHECK CRANKING FUNCTION
  1. Check the engine cranking function.

    1. When there is fuel in the fuel tank, the key is inside the vehicle and the shift lever is in P, check that depressing the brake pedal and pressing the engine switch causes the engine to crank.

      Result
      Result
      Proceed to
      Engine cranks
      A
      Engine does not crank
      B


B
Go to step 8
A


4.READ VALUE USING INTELLIGENT TESTER (L CODE)
  1. Connect the intelligent tester to the DLC3.

  1. Turn the engine switch on (IG) and turn the intelligent tester on.

  1. Enter the following menus: Body / Main Body / Data List.

  1. Read the display on the intelligent tester.

    Entry&Start
    Tester Display
    Measurement Item/Range
    Normal Condition
    Diagnostic Note
    L Code Check
    L code certification result/NG or OK
    OK: L code certification result normal
    NG: L code certification result abnormal
    -
    OK:
    OK is displayed on the intelligent tester.


NG
Go to step 19
OK


5.READ VALUE USING INTELLIGENT TESTER (ENGINE START CONDITION)
  1. Connect the intelligent tester to the DLC3.

  1. Turn the engine switch on (IG) and turn the intelligent tester on.

  1. Enter the following menus: Body / Main Body / Data List.

  1. Read the display on the intelligent tester.

    Entry&Start
    Tester Display
    Measurement Item/Range
    Normal Condition
    Diagnostic Note
    Engine Start Condition
    Engine start permission determined by certification ECU/OK or NG
    OK: Engine start permitted
    NG: Engine start prohibited
    -
    OK:
    When the brake pedal is depressed with the key inside the vehicle, OK is displayed on the intelligent tester.


NG
Go to step 20
OK


6.READ VALUE USING INTELLIGENT TESTER (S CODE)
  1. Connect the intelligent tester to the DLC3.

  1. Turn the engine switch on (IG) and turn the intelligent tester on.

  1. Enter the following menus: Body / Main Body / Data List.

  1. Read the display on the intelligent tester.

    Entry&Start
    Tester Display
    Measurement Item/Range
    Normal Condition
    Diagnostic Note
    S Code Check
    S code certification result/NG or OK
    OK: S code certification result normal
    NG: S code certification result abnormal
    -
    OK:
    OK is displayed on the intelligent tester.


NG
Go to step 20
OK


7.REPLACE ID CODE BOX
  1. Replace the ID code box (immobiliser code ECU).

  1. Register the recognition code (ECU code).

  1. Check that the engine starts.

    OK:
    Engine starts.


NG
REPLACE ECM (RAV4_ACA30 RM0000017UO01KX.html)
OK

END

8.READ VALUE USING INTELLIGENT TESTER (SHIFT LOCK CONTROL ECU)
  1. Connect the intelligent tester to the DLC3.

  1. Turn the engine switch on (IG) and turn the intelligent tester on.

  1. Enter the following menus: Body / Main Body / Data List.

  1. Read the display on the intelligent tester.

    Main Body
    Tester Display
    Measurement Item/Range
    Normal Condition
    Diagnostic Note
    Shift P Signal
    Shift lever P position signal/ON or OFF
    ON: Shift lever in P
    OFF: Shift lever not in P
    -
    OK:
    ON (shift lever in P) and OFF (shift lever not in P) are displayed on the intelligent tester.


NG
Go to step 13
OK


9.READ VALUE USING INTELLIGENT TESTER (PARK/NEUTRAL POSITION SWITCH)
  1. Connect the intelligent tester to the DLC3.

  1. Turn the engine switch on (IG) and turn the intelligent tester on.

  1. Enter the following menus: Body / Main Body / Data List.

  1. Read the display on the intelligent tester.

    Main Body
    Tester Display
    Measurement Item/Range
    Normal Condition
    Diagnostic Note
    Neutral SW/ Clutch SW
    Park/neutral position switch/ON or OFF
    ON: Shift lever in P or N
    OFF: Shift lever not in P or N
    -
    OK:
    ON (shift lever in P or N) and OFF (shift lever not in P or N) are displayed on the intelligent tester.


NG
Go to step 15
OK


10.READ VALUE USING INTELLIGENT TESTER (STOP LIGHT SWITCH)
  1. Connect the intelligent tester to the DLC3.

  1. Turn the engine switch on (IG) and turn the intelligent tester on.

  1. Enter the following menus: Body / Main Body / Data List.

  1. Read the display on the intelligent tester.

    Main Body
    Tester Display
    Measurement Item/Range
    Normal Condition
    Diagnostic Note
    Stop Light SW
    Stop light switch/ON or OFF
    ON: Brake pedal depressed
    OFF: Brake pedal released
    -
    OK:
    ON (brake pedal is depressed) and OFF (brake pedal is released) are displayed on the intelligent tester.


NG
GO TO LIGHTING SYSTEM (HOW TO PROCEED WITH TROUBLESHOOTING) (RAV4_ACA30 RM000001OCJ00QX.html)
OK


11.CHECK STEERING LOCK
  1. Check if the steering lock is released when turning the engine switch on (ACC).

    OK:
    The steering lock is released.


NG
GO TO STEERING LOCK SYSTEM (HOW TO PROCEED WITH TROUBLESHOOTING) (RAV4_ACA30 RM000001T1300JX.html)
OK


12.CHECK MAIN BODY ECU (INSTRUMENT PANEL JUNCTION BLOCK)


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.2Az-Fe Starting.Starting System (W/ Entry And Start System).Entry And Start System  Engine Does Not Start
  1. Disconnect the E20 main body ECU connector.

  1. Measure the voltage according to the value(s) in the table below.

    HINT:
    The voltage is generated at terminal STSW for 0.3 seconds when the engine cranks.
    Standard Voltage:
    Tester Connection
    Condition
    Specified Condition
    E20-4 (STSW) - Body ground
    Brake pedal depressed with shift lever in P or N and engine switch pushed once
    11 to 14 V


NG
REPLACE MAIN BODY ECU (INSTRUMENT PANEL JUNCTION BLOCK)
OK

REPLACE ECM (RAV4_ACA30 RM0000017UO01KX.html)

13.CHECK SHIFT LOCK CONTROL ECU
Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.2Az-Fe Starting.Starting System (W/ Entry And Start System).Entry And Start System  Engine Does Not Start
  1. Disconnect the E44 shift lock control ECU connector.

  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:
    Tester Connection
    Condition
    Specified Condition
    7 (P2) - 1 (E)
    Shift lever not in P
    Below 1 Ω
    7 (P2) - 1 (E)
    Shift lever in P
    10 kΩ or higher


NG
REPLACE SHIFT LOCK CONTROL ECU (RAV4_ACA30 RM000001SUH00ZX.html)
OK


14.CHECK HARNESS AND CONNECTOR (SHIFT LOCK CONTROL ECU - MAIN BODY ECU AND BODY GROUND)


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.2Az-Fe Starting.Starting System (W/ Entry And Start System).Entry And Start System  Engine Does Not Start
  1. Disconnect the E18 main body ECU connector.

  1. Disconnect the E44 shift lock control ECU connector.

  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:
    Tester Connection
    Condition
    Specified Condition
    E18-15 (P) - E44-7 (P2)
    Always
    Below 1 Ω
    E44-1 (E) - Body ground
    Always
    Below 1 Ω
    E18-15 (P) or E44-7 (P2) - Body ground
    Always
    10 kΩ or higher


NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK

REPLACE MAIN BODY ECU (INSTRUMENT PANEL JUNCTION BLOCK)

15.INSPECT STARTER RELAY (ST)


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.2Az-Fe Starting.Starting System (W/ Entry And Start System).Entry And Start System  Engine Does Not Start
  1. Remove the starter relay from the No. 7 relay block.

  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:
    Tester Connection
    Condition
    Specified Condition
    3 - 5
    Battery voltage applied to terminals 1 and 2
    Below 1 Ω
    3 - 5
    Battery voltage not applied to terminals 1 and 2
    10 kΩ or higher


NG
REPLACE STARTER RELAY
OK


16.INSPECT PARK/NEUTRAL POSITION SWITCH ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.2Az-Fe Starting.Starting System (W/ Entry And Start System).Entry And Start System  Engine Does Not Start
  1. Disconnect the park/neutral position switch connector.

  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:
    Tester Connection
    Switch Condition
    Specified Condition
    4 (B) - 5 (L)
    P
    Below 1 Ω
    4 (B) - 5 (L)
    N
    Below 1 Ω
    4 (B) - 5 (L)
    Not in P or N
    10 kΩ or higher


NG
REPLACE PARK/NEUTRAL POSITION SWITCH ASSEMBLY (RAV4_ACA30 RM000001SSS018X.html)
OK


17.CHECK HARNESS AND CONNECTOR (MAIN BODY ECU - PARK/NEUTRAL POSITION SWITCH)
  1. Disconnect the E20 ECU connector.



  1. Disconnect the B28 switch connector.


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.2Az-Fe Starting.Starting System (W/ Entry And Start System).Entry And Start System  Engine Does Not Start

  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:
    Tester Connection
    Condition
    Specified Condition
    E20-3 (STR) - B28-4 (B)
    Always
    Below 1 Ω
    E20-3 (STR) or B28-4 (B) - Body ground
    Always
    10 kΩ or higher


NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK


18.CHECK HARNESS AND CONNECTOR (STARTER RELAY - PARK/NEUTRAL POSITION SWITCH AND BODY GROUND)


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.2Az-Fe Starting.Starting System (W/ Entry And Start System).Entry And Start System  Engine Does Not Start
  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:
    Tester Connection
    Condition
    Specified Condition
    B28-5 (L) - Relay block ST relay terminal 1
    Always
    Below 1 Ω
    B28-5 (L) or Relay block ST relay terminal 1 - Body ground
    Always
    10 kΩ or higher
    Relay block ST relay terminal 2 - Body ground
    Always
    Below 1 Ω


NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK

REPLACE MAIN BODY ECU (INSTRUMENT PANEL JUNCTION BLOCK)

19.REPLACE STEERING LOCK ECU (STEERING LOCK ACTUATOR ASSEMBLY)
  1. Replace the steering lock actuator assembly (steering lock ECU) (RAV4_ACA30 RM000000UCZ01WX.html).

  1. Register the recognition code (ECU code).

    HINT:
    Refer to Service Bulletin.
  1. Check that the engine starts.

    OK:
    Engine starts.


NG
REPLACE ID CODE BOX
OK

END

20.REPLACE ECU AGGREGATION BOX ASSEMBLY (CERTIFICATION ECU)
  1. Replace the certification ECU.

  1. Register the recognition code (ECU code).

    HINT:
    Refer to Service Bulletin.
  1. Check that the engine starts.

    OK:
    Engine starts.


NG
REPLACE ID CODE BOX
OK

END