Millimeter Wave Radar Sensor Installation

Cruise Control System. Lexus Is250, Is220D. Gse20 Ale20
Cruise Control. Lexus Is250, Is220D. Gse20 Ale20

  1. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY

  2. INSTALL FRONT BUMPER ASSEMBLY

  3. INSTALL COOL AIR INTAKE DUCT SEAL

  4. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  5. ADJUST MILLIMETER WAVE RADAR SENSOR

  6. ADJUST FOG LIGHT AIM

  7. PERFORM INITIALIZATION

Millimeter Wave Radar Sensor -- Installation



1. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY


Lexus Is250, Is220D. Gse20 Ale20
  1. Install the millimeter wave radar sensor with the 3 bolts.

    Torque:
    5.5 N*m{56 kgf*cm, 49 in.*lbf}
  1. Connect the connector.



2. INSTALL FRONT BUMPER ASSEMBLY


3. INSTALL COOL AIR INTAKE DUCT SEAL


4. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL


5. ADJUST MILLIMETER WAVE RADAR SENSOR


Lexus Is250, Is220D. Gse20 Ale20.Cruise Control.Cruise Control System.Millimeter Wave Radar Sensor  Installation
CAUTION:
Exposure to radio frequency emissions is hazardous to your health. It is hazardous to your health to be within 20 cm (7.9 in.) of the device's radio frequency aperture.
NOTICE:
  1. This device complies with FCC radio frequency emission regulations.
  2. Perform measurements on a level surface.
  3. Make sure that no large pieces of metal are within a 10 m (32.81 ft) x 14 m (45.93 ft) area in front of the vehicle. If possible, the surrounding area should also be free of large metal objects.
  1. Before adjusting the radar beam axis, prepare the vehicle as follows:

    1. Check the tire pressure and adjust it if necessary.

    2. Remove all excess weight from the vehicle (luggage, heavy objects, etc. ).



  1. Check and adjust the vertical direction of the radar sensor.



      Lexus Is250, Is220D. Gse20 Ale20.Cruise Control.Cruise Control System.Millimeter Wave Radar Sensor  Installation
    1. Remove dust, oil, and foreign matter from the radar sensor's level rack.

    2. Set a level on the radar sensor's level rack.



    3. Lexus Is250, Is220D. Gse20 Ale20.Cruise Control.Cruise Control System.Millimeter Wave Radar Sensor  Installation
    4. Check that the air bubble is within the red frame on the level.

      OK:
      The air bubble is within the red frame on the level.
      If the bubble is not within the red frame, use a hexagon wrench to adjust screw A until the air bubble is within the red frame.
      HINT:
      1. The adjustable range within the red frame on the level is + - 0.2°.
      2. The target angle is +0.2° (upward angle of 0.2°).

      Result:

      Adjustment Direction
      Adjustment Procedure
      Adjustment Angle
      Vertical adjustment
      1. Upward direction: Turn screw A to negative (-) side
      2. Downward direction: Turn screw A to positive (+) side
      Approx. 1.0° per turn


    Lexus Is250, Is220D. Gse20 Ale20.Cruise Control.Cruise Control System.Millimeter Wave Radar Sensor  Installation
  1. Adjust the reflector height.

    1. Adjust the reflector so that the center of the SST reflector is the same height as the millimeter wave radar sensor.

      SST
      09870-60000(09870-60010,09870-60040)
      HINT:
      Prepare a 10 m (32.81 ft) string, a string with a sharp-pointed weight (plumb bob), and a 5 m (16.41 ft) tape measure.


    Lexus Is250, Is220D. Gse20 Ale20.Cruise Control.Cruise Control System.Millimeter Wave Radar Sensor  Installation
  1. Place the reflector.

    1. Hang the string (with weight) from the center of the vehicle's rear emblem. Mark the vehicle's rear center point on the ground. Repeat the same procedure for the front of the vehicle.



    2. Lexus Is250, Is220D. Gse20 Ale20.Cruise Control.Cruise Control System.Millimeter Wave Radar Sensor  Installation
    3. Set one end of the 10 m (32.82 ft) string on the vehicle's rear center point. Run the string over the vehicle's front center point to a position 5 m (16.41 ft) beyond the vehicle front center point, as shown in the illustration. Mark the 5 m (16.41 ft) position.



    4. Using a tape measure, measure 12 mm (0.47 in.) to the left of the 5 m (16.41 ft) position. Place the reflector at that position.


      Lexus Is250, Is220D. Gse20 Ale20.Cruise Control.Cruise Control System.Millimeter Wave Radar Sensor  Installation

      NOTICE:
      Perform the operation as precisely as possible.


  1. Adjust the radar beam axis.



      Lexus Is250, Is220D. Gse20 Ale20.Cruise Control.Cruise Control System.Millimeter Wave Radar Sensor  Installation
    1. Connect the intelligent tester to the DLC3.

    2. Turn the engine switch on (IG).



    3. Turn the intelligent tester main switch on, and turn the cruise control main switch on.

      HINT:
      If an error message is displayed on the screen, initialization of the distance control ECU may not be completed. Initialize the distance control ECU (Click here)


      Lexus Is250, Is220D. Gse20 Ale20.Cruise Control.Cruise Control System.Millimeter Wave Radar Sensor  Installation



      Lexus Is250, Is220D. Gse20 Ale20.Cruise Control.Cruise Control System.Millimeter Wave Radar Sensor  Installation



  1. Check and adjust the horizontal direction of the radar sensor.

    1. Check that the divergence of the radar beam axis is 0° .

      Standard:
      0° (Both right and left)
      If the axis is not as specified, use a hexagon wrench to adjust screw B until the divergence of the radar beam axis is 0°.


    2. Lexus Is250, Is220D. Gse20 Ale20.Cruise Control.Cruise Control System.Millimeter Wave Radar Sensor  Installation
    3. Based on the measured divergence of the beam axis, turn and adjust screw B for horizontal adjustment of the millimeter wave radar sensor using a hexagon wrench.

      Result:

      Adjustment Direction
      Adjustment Procedure
      Adjustment Angle
      Horizontal adjustment
      1. Right direction: Turn screw B to positive (+) side.
      2. Left direction: Turn screw B to negative (-) side.
      Approx. 0.33° per turn
      HINT:
      1. If "LEFT SIDE: 1.0°" is displayed, the divergence is 1.0° in the left direction. Turn screw B approximately 3 turns to the negative (-) side.
      2. If the value does not change to 0°, it is possible that the sensor is aiming at something different. Reconfirm that there are no reflective materials in the surrounding area.


    4. Lexus Is250, Is220D. Gse20 Ale20.Cruise Control.Cruise Control System.Millimeter Wave Radar Sensor  Installation
    5. Reset the radar sensor's driving learning values. Prepare a type of metal that can block radio waves, such as aluminum foil. Cover the radar sensor's left half with the aluminum foil for 10 seconds.

      NOTICE:
      Be sure to keep the reflector in place and make sure that there is nothing between the sensor's left half and the reflector.
      HINT:
      When the reset is completed, the buzzer sounds for 10 seconds.
    6. Disconnect the intelligent tester from the DLC3.



  1. Recheck and readjust the vertical direction of the radar sensor.



      Lexus Is250, Is220D. Gse20 Ale20.Cruise Control.Cruise Control System.Millimeter Wave Radar Sensor  Installation
    1. Set a level on the radar sensor's level rack.



    2. Lexus Is250, Is220D. Gse20 Ale20.Cruise Control.Cruise Control System.Millimeter Wave Radar Sensor  Installation
    3. Check that the air bubble is within the red frame on the level.

      OK:
      The air bubble is within the red frame on the level.
      If the bubble is not within the red frame, use a hexagon wrench to adjust screw A until the air bubble is within the red frame.
      HINT:
      1. The adjustable range within the red frame on the level is + -0.2°.
      2. The target angle is +0.2° (upward angle of 0.2°).

      Result:

      Adjustment Direction
      Adjustment Procedure
      Adjustment Angle
      Vertical adjustment
      1. Upward direction: Turn screw A to negative (-) side
      2. Downward direction: Turn screw A to positive (+) side
      Approx. 1.0°per turn


6. ADJUST FOG LIGHT AIM


    Lexus Is250, Is220D. Gse20 Ale20.Cruise Control.Cruise Control System.Millimeter Wave Radar Sensor  Installation
  1. Adjust the fog light aim into the specified range by turning the aiming screw with a screwdriver.

    NOTICE:
    The final turn of the aiming screw should be made in the clockwise direction. If the screw is tightened excessively, loosen it and then retighten it, so that the final turn of the screw is in the clockwise direction.


7. PERFORM INITIALIZATION
NOTICE:
Some systems need initialization when disconnecting the cable from the negative battery terminal (Click here).