Dtc P0200 Injector Circuit / Open

Engine. Lexus Is250, Is220D. Gse20 Ale20
2Ad-Fhv Engine Control System. Lexus Is250, Is220D. Gse20 Ale20

DESCRIPTION

MONITOR DESCRIPTION

MONITOR STRATEGY

TYPICAL ENABLING CONDITIONS

TYPICAL MALFUNCTION THRESHOLDS

WIRING DIAGRAM

INSPECTION PROCEDURE

INSPECT INJECTOR ASSEMBLY

CHECK HARNESS AND CONNECTOR (INJECTOR - EDU)

CHECK HARNESS AND CONNECTOR (EDU - ECM)

CHECK EDU

REPLACE EDU

CHECK WHETHER DTC OUTPUT RECURS (THROTTLE POSITION SENSOR DTCS)

DTC P0200 Injector Circuit / Open


DESCRIPTION

The EDU has been adopted to drive the injectors at high speeds. The EDU delivers high-speed drive signals under highly-pressurized fuel conditions using the DC/DC converter, which provides a high-voltage and quick-charging system.
Soon after the EDU receives an injection command (IJt) signal from the ECM, the EDU responds to the command with an injector injection confirmation (IJf) signal when the current is applied to the injector.

Lexus Is250, Is220D. Gse20 Ale20.2Ad-Fhv Engine Control System.Ecd System.
Dtc
  P0200  Injector Circuit / Open


DTC No.
DTC Detection Condition
Trouble Area
P0200
Open or short in EDU or injector circuit
After engine is started, there is no IJf signal from EDU to ECM, despite ECM sending IJt signals to EDU
(1 trip detection logic)
  1. Open or short in EDU circuit
  2. Injector
  3. EDU
  4. ECM
HINT:
DTC P0200 is detected when starting the engine and letting it idle for 30 seconds.

MONITOR DESCRIPTION

  1. P0200 (Open or short in EDU or injector circuit):
    The ECM continuously monitors both injection command (IJt) signals and injection confirmation (IJf) signals. This DTC will be set if the ECM determines that the number of IJt signals and IJf signals are inconsistent.
    The injectors are grounded over a Field Effect Transistor (FET) and a serial resistor. This resistor creates a voltage drop, which is monitored by the EDU (injector drive circuit), in relation to the current drawn by the injector. When the injector current becomes too high, the voltage drop over the resistor exceeds a specified level and no IJf signal for that cylinder is sent to the ECM.
    P0200 refers to a malfunction in the EDU or injector circuit.
    If this DTC is set, the ECM enters fail-safe mode and limits engine power or stops the engine. The fail-safe mode continues until the engine switch is turned OFF.

    Lexus Is250, Is220D. Gse20 Ale20.2Ad-Fhv Engine Control System.Ecd System.
Dtc
  P0200  Injector Circuit / Open


MONITOR STRATEGY


Required sensors
IJf signal from EDU
Frequency of operation
Continuous
Duration
10 seconds
MIL operation
1 driving cycle

TYPICAL ENABLING CONDITIONS


Item
Specification
Specification
Minimum
Maximum
Engine speed
500 rpm
-
Battery voltage
11 V
-
Engine switch
ON (IG)
ON (IG)

TYPICAL MALFUNCTION THRESHOLDS


Threshold
The injection missing counter* for all the cylinders, or for one individual cylinder, reaches a specified number (taking approximately 1 second after starting the engine)
*: Increments when no IJf signal is received from the EDU despite the ECM sending IJt signals

WIRING DIAGRAM


Lexus Is250, Is220D. Gse20 Ale20.2Ad-Fhv Engine Control System.Ecd System.
Dtc
  P0200  Injector Circuit / Open


Lexus Is250, Is220D. Gse20 Ale20.2Ad-Fhv Engine Control System.Ecd System.
Dtc
  P0200  Injector Circuit / Open


INSPECTION PROCEDURE

NOTICE:
  1. After replacing the ECM, the new ECM needs registration (Click here) and initialization (Click here).
  2. After replacing an injector, the ECM needs registration (Click here).
1.INSPECT INJECTOR ASSEMBLY


    Lexus Is250, Is220D. Gse20 Ale20.2Ad-Fhv Engine Control System.Ecd System.
Dtc
  P0200  Injector Circuit / Open
  1. Disconnect the E74, E75, E76 and E77 injector connectors.

  1. Measure the resistance of the injector.

    Standard resistance:
    Tester Connection
    Condition
    Specified Condition
    1 - 2
    20°C (68°F)
    0.9 to 1.1 MΩ


NG
REPLACE INJECTOR ASSEMBLY
OK


2.CHECK HARNESS AND CONNECTOR (INJECTOR - EDU)


    Lexus Is250, Is220D. Gse20 Ale20.2Ad-Fhv Engine Control System.Ecd System.
Dtc
  P0200  Injector Circuit / Open
  1. Check the wire harness between the injector and EDU (INJ terminal).

    1. Disconnect the E74, E75, E76 and E77 connectors.

    2. Disconnect the E84 and E86 EDU connectors.

    3. Measure the resistance of the wire harness side connectors.

      Standard resistance:
      Tester Connection
      Specified Condition
      E74-1 - IJ1+ (E84-2)
      Below 1 Ω
      E75-1 - IJ2+ (E84-5)
      Below 1 Ω
      E76-1 - IJ3+ (E84-4)
      Below 1 Ω
      E77-1 - IJ4+ (E84-1)
      Below 1 Ω
      E74-2 - IJ1- (E86-4)
      Below 1 Ω
      E75-2 - IJ2- (E86-5)
      Below 1 Ω
      E76-2 - IJ3- (E86-6)
      Below 1 Ω
      E77-2 - IJ4- (E86-1)
      Below 1 Ω
      E74-1 or IJ1+ (E84-2) - Body ground
      10 kΩ or higher
      E75-1 or IJ2+ (E84-5) - Body ground
      10 kΩ or higher
      E76-1 or IJ3+ (E84-4) - Body ground
      10 kΩ or higher
      E77-1 or IJ4+ (E84-1) - Body ground
      10 kΩ or higher
      E74-2 or IJ1- (E86-4) - Body ground
      10 kΩ or higher
      E75-2 or IJ2- (E86-5) - Body ground
      10 kΩ or higher
      E76-2 or IJ3- (E86-6) - Body ground
      10 kΩ or higher
      E77-2 or IJ4- (E86-1) - Body ground
      10 kΩ or higher


NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK


3.CHECK HARNESS AND CONNECTOR (EDU - ECM)


    Lexus Is250, Is220D. Gse20 Ale20.2Ad-Fhv Engine Control System.Ecd System.
Dtc
  P0200  Injector Circuit / Open
  1. Disconnect the E85 EDU connector.

  1. Disconnect the E59 ECM connector.

  1. Measure the resistance of the wire harness side connectors.

    Standard resistance:
    Tester Connection
    Specified Condition
    #10 (E85-12) - #1 (E59-50)
    Below 1 Ω
    #20 (E85-10) - #2 (E59-49)
    Below 1 Ω
    #30 (E85-9) - #3 (E59-48)
    Below 1 Ω
    #40 (E85-11) - #4 (E59-47)
    Below 1 Ω
    INJF (E85-6) - INJF (E59-51)
    Below 1 Ω
    #10 (E85-12) or #1 (E59-50) - Body ground
    10 kΩ or higher
    #20 (E85-10) or #2 (E59-49) - Body ground
    10 kΩ or higher
    #30 (E85-9) or #3 (E59-48) - Body ground
    10 kΩ or higher
    #40 (E85-11) or #4 (E59-47) - Body ground
    10 kΩ or higher
    INJF (E85-6) or INJF (E59-51) - Body ground
    10 kΩ or higher


NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK


4.CHECK EDU


    Lexus Is250, Is220D. Gse20 Ale20.2Ad-Fhv Engine Control System.Ecd System.
Dtc
  P0200  Injector Circuit / Open
  1. Disconnect the E86 EDU connector.

  1. Turn the engine switch ON (IG).

  1. Measure the voltage of the wire harness side connector.

    Standard voltage:
    Tester Connection
    Specified Condition
    +B (E86-3) - GND (E86-2)
    9 to 14 V


NG
CHECK EDU POWER SOURCE CIRCUIT
OK


5.REPLACE EDU

NEXT


6.CHECK WHETHER DTC OUTPUT RECURS (THROTTLE POSITION SENSOR DTCS)
  1. Connect an intelligent tester to the DLC3.

  1. Turn the engine switch ON (IG) and turn the tester on.

  1. Clear DTCs (Click here).

  1. Start the engine.

  1. Allow the engine to idle for 15 seconds or more.

  1. Select the following menu items: Powertrain / Engine and ECT / DTC.

  1. Read DTCs.

    Result:
    Display (DTC Output)
    Proceed to
    P0200
    A
    No output
    B


B
SYSTEM IS OK
A

REPLACE ECM