Clutch Master Cylinder (For 2Ad-Fhv) Removal

Transmission. Lexus Is250, Is220D. Gse20 Ale20
Clutch. Lexus Is250, Is220D. Gse20 Ale20

  1. PRECAUTION

  2. DISCONNECT NEGATIVE BATTERY TERMINAL

  3. DRAIN BRAKE FLUID

  4. REMOVE FRONT DOOR SCUFF PLATE (w/o Illumination)

  5. REMOVE FRONT DOOR SCUFF PLATE (w/ Illumination)

  6. REMOVE FRONT DOOR OPENING TRIM COVER

  7. REMOVE SIDE INSTRUMENT PANEL

  8. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

  9. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY

  10. REMOVE DRIVER SIDE KNEE AIRBAG ASSEMBLY

  11. DISCONNECT WIRE HARNESS (for LHD)

  12. DISCONNECT WIRE HARNESS (for RHD)

  13. DISCONNECT CLUTCH RESERVOIR TUBE (for LHD)

  14. DISCONNECT CLUTCH RESERVOIR TUBE (for RHD)

  15. DISCONNECT CLUTCH LINE

  16. REMOVE CLUTCH PEDAL SUPPORT SUB-ASSEMBLY (for LHD)

  17. REMOVE CLUTCH PEDAL SUPPORT SUB-ASSEMBLY (for RHD)

  18. REMOVE PEDAL WITH HOOK SPRING

  19. REMOVE CLUTCH START SWITCH ASSEMBLY

  20. REMOVE CLUTCH MASTER CYLINDER PUSH ROD CLEVIS PIN

  21. REMOVE CLUTCH MASTER CYLINDER ASSEMBLY (for LHD)

  22. REMOVE CLUTCH MASTER CYLINDER ASSEMBLY (for RHD)

Clutch Master Cylinder (For 2Ad-Fhv) -- Removal


HINT:
  1. Use the same procedures for the RHD and LHD.
  2. The procedures listed below are for the LHD.


1. PRECAUTION
(Click here)


2. DISCONNECT NEGATIVE BATTERY TERMINAL
CAUTION:
Wait for 90 seconds after disconnecting the cable to prevent airbag deployment (Click here).


3. DRAIN BRAKE FLUID
NOTICE:
If brake fluid leaks onto any painted surface, wash off or remove the brake fluid completely.


4. REMOVE FRONT DOOR SCUFF PLATE (w/o Illumination)


    Lexus Is250, Is220D. Gse20 Ale20.Clutch.Clutch System.Clutch Master Cylinder (For 2Ad-Fhv) Removal

  1. Put protective tape around the front door scuff plate.

  1. Using a moulding remover, disengage the 4 clips.



    Lexus Is250, Is220D. Gse20 Ale20

  1. Disengage the 7 claws and remove the front door scuff plate LH.



5. REMOVE FRONT DOOR SCUFF PLATE (w/ Illumination)


    Lexus Is250, Is220D. Gse20 Ale20.Clutch.Clutch System.Clutch Master Cylinder (For 2Ad-Fhv) Removal

  1. Put protective tape around the front door scuff plate.

  1. Using a moulding remover, disengage the 4 clips.



    Lexus Is250, Is220D. Gse20 Ale20

  1. Disengage the 7 claws and remove the front door scuff plate LH.

  1. Disconnect the connector.



6. REMOVE FRONT DOOR OPENING TRIM COVER


    Lexus Is250, Is220D. Gse20 Ale20

  1. Disengage the 6 claws and remove the front door opening trim cover LH.



7. REMOVE SIDE INSTRUMENT PANEL


    Lexus Is250, Is220D. Gse20 Ale20

  1. Using a moulding remover, disengage the 5 claws and 3 clips, and then remove the side instrument panel LH.



8. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY


    Lexus Is250, Is220D. Gse20 Ale20.Clutch.Clutch System.Clutch Master Cylinder (For 2Ad-Fhv) Removal

  1. Remove the 2 screws <E>.

  1. Push the 2 claws in the direction indicated by the arrow to disengage them.

  1. Remove the No. 1 instrument panel under cover sub-assembly from the guide as shown in the illustration and pull the cover toward the rear of the vehicle.

  1. Disconnect the connectors and remove the No. 1 instrument panel under cover sub-assembly.



9. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY


    Lexus Is250, Is220D. Gse20 Ale20

  1. Disengage the 7 clips.

  1. Disconnect the connectors and remove the lower instrument panel finish panel sub-assembly.



10. REMOVE DRIVER SIDE KNEE AIRBAG ASSEMBLY


    Lexus Is250, Is220D. Gse20 Ale20

  1. Remove the 4 bolts and driver side knee airbag assembly.

  1. Disconnect the connector.

    NOTICE:
    When handling the airbag connector, take care not to damage the airbag wire harness.


11. DISCONNECT WIRE HARNESS (for LHD)


    Lexus Is250, Is220D. Gse20 Ale20

  1. Disconnect the 3 connectors and clamp.



12. DISCONNECT WIRE HARNESS (for RHD)


    Lexus Is250, Is220D. Gse20 Ale20

  1. Disconnect the 2 connectors and clamp.



13. DISCONNECT CLUTCH RESERVOIR TUBE (for LHD)


    Lexus Is250, Is220D. Gse20 Ale20

  1. Disconnect the clutch reservoir tube.

    HINT:
    Use a container to catch the fluid.


14. DISCONNECT CLUTCH RESERVOIR TUBE (for RHD)


    Lexus Is250, Is220D. Gse20 Ale20

  1. Disconnect the clutch reservoir tube.

    HINT:
    Use a container to catch the fluid.


15. DISCONNECT CLUTCH LINE


    Lexus Is250, Is220D. Gse20 Ale20.Clutch.Clutch System.Clutch Master Cylinder (For 2Ad-Fhv) Removal

  1. Using SST, disconnect the clutch line from the clutch master cylinder.

    SST
    09023-00101
    HINT:
    Use a container to catch the fluid.


16. REMOVE CLUTCH PEDAL SUPPORT SUB-ASSEMBLY (for LHD)


    Lexus Is250, Is220D. Gse20 Ale20

  1. Remove the 2 nuts, bolt and clutch pedal support.



17. REMOVE CLUTCH PEDAL SUPPORT SUB-ASSEMBLY (for RHD)


    Lexus Is250, Is220D. Gse20 Ale20

  1. Remove the 2 nuts, bolt and clutch pedal support.



18. REMOVE PEDAL WITH HOOK SPRING

  1. Remove the pedal with hook spring.



19. REMOVE CLUTCH START SWITCH ASSEMBLY


20. REMOVE CLUTCH MASTER CYLINDER PUSH ROD CLEVIS PIN


    Lexus Is250, Is220D. Gse20 Ale20

  1. Remove the clip and pin.



21. REMOVE CLUTCH MASTER CYLINDER ASSEMBLY (for LHD)


    Lexus Is250, Is220D. Gse20 Ale20

  1. Remove the clutch reservoir tube.

  1. Remove the 2 bolts and clutch master cylinder assembly.



22. REMOVE CLUTCH MASTER CYLINDER ASSEMBLY (for RHD)


    Lexus Is250, Is220D. Gse20 Ale20

  1. Remove the clutch reservoir tube.

  1. Remove the 2 bolts and clutch master cylinder assembly.