Generator -- Disassembly |
| 1. REMOVE CLUTCH PULLEY |
Using a screwdriver, remove the generator pulley cap.
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Set SST (A) and (B).
- SST
- 09820-63020
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Clamp SST (A) in a vise.
Place the rotor shaft end into SST (A).
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Fit SST (B) to the clutch pulley.
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Loosen the pulley by turning SST (B) in the direction shown in the illustration.
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Remove the generator assembly from the SST.
Remove the clutch pulley from the rotor shaft.
| 2. REMOVE GENERATOR REAR END COVER |
Place the generator assembly on the clutch pulley.
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Remove the 3 nuts and end cover.
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| 3. REMOVE TERMINAL INSULATOR |
Remove the terminal insulator from the generator coil.
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| 4. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY |
Remove the 2 screws and brush holder from the generator coil.
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| 5. REMOVE GENERATOR COIL ASSEMBLY |
Remove the 4 bolts.
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Using SST, remove the generator coil assembly.
- SST
- 09950-40011(09951-04020,09952-04010,09953-04020,09954-04010,09955-04071,09957-04010,09958-04011)
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| 6. REMOVE GENERATOR ROTOR ASSEMBLY |
Remove the generator washer.
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Remove the rotor assembly from the drive end frame.
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| 7. INSPECT GENERATOR DRIVE END FRAME BEARING |
Check that the drive end frame bearing is not rough or worn.
If necessary, replace the drive end frame bearing.
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| 8. REMOVE GENERATOR DRIVE END FRAME BEARING |
Remove the 4 screws and retainer plate from the drive end frame.
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Using SST and a hammer, tap out the drive end frame bearing from the drive end frame.
- SST
- 09950-60010(09951-00250)
09950-70010(09951-07100)
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