Starter Installation

Install the starter with the 2 bolts.

Torque:

58 N*m{591 kgf*cm, 43 ft.*lbf}

Connect the wire harness to terminal 30 and install the nut, and then attach the terminal cap.

Torque:

9.8 N*m{100 kgf*cm, 87 in.*lbf}

Connect the terminal 50 connector to the starter assembly.

Install a new gasket and the exhaust manifold with 6 new nuts.

Torque:

21 N*m{214 kgf*cm, 15 ft.*lbf}

Connect the air fuel ratio sensor (for sensor 1) connector.

Install the engine wire bracket with the bolt (A).

Torque:

10 N*m{102 kgf*cm, 7 ft.*lbf}

Install the ground cable with the 2 bolts (B, C).

Torque:

Bolt (B):

10 N*m{102 kgf*cm, 7 ft.*lbf}

Bolt (C):

13 N*m{133 kgf*cm, 10 ft.*lbf}

Install the engine room No. 3 relay block with the bolt and nut.

Torque:

12.5 N*m{127 kgf*cm, 9 ft.*lbf}

Install the battery tray with the 2 bolts.

Torque:

5.0 N*m{51 kgf*cm, 44 in.*lbf}

Connect connector (c) to the power steering ECU assembly.

Connect 2 power steering ECU assembly connectors (a) and (b) and securely lock the connectors.

Install the power steering ECU assembly to the battery tray with the 3 bolts.

Torque:

5.0 N*m{51 kgf*cm, 44 in.*lbf}

Install the No. 1 battery tray support.

Install the battery.

Install the battery insulator.

Install the battery clamp with the 2 nuts.

Torque:

2.9 N*m{30 kgf*cm, 26 in.*lbf}

Connect the positive (+) battery cable to the battery.

Torque:

5.6 N*m{57 kgf*cm, 50 in.*lbf}

Connect the negative (-) battery cable to the battery.

Torque:

5.6 N*m{57 kgf*cm, 50 in.*lbf}

Install the exhaust pipe No. 1 support bracket sub-assembly with the 2 bolts.

Torque:

43 N*m{438 kgf*cm, 32 ft.*lbf}

Using a vernier caliper, measure the free length of the compression springs.

Minimum length:

38.5 mm (1.516 in.)

Install a new gasket to the rear end of the front exhaust pipe.

NOTICE:

1. Be careful with the installation direction of the gasket.
   

1. Do not reuse the gasket.
   

1. To ensure a proper seal, do not use the tail exhaust pipe to force the gasket onto the front exhaust pipe.
   

   HINT:

   Using a plastic hammer, uniformly strike the gasket so that the gasket and front exhaust pipe are properly fit.

Install 3 new gaskets and front exhaust pipe assembly.

CAUTION:

Do not reuse the gaskets.

Install the 2 bolts and 2 compression springs.

Torque:

43 N*m{438 kgf*cm, 32 ft.*lbf}

Install 4 new nuts and 4 bolts.

Torque:

62 N*m{632 kgf*cm, 46 ft.*lbf}

NOTICE:

Do not reuse the nuts.

Before installing the heated oxygen sensors, twist the sensor wires counterclockwise 4 turns.

Using the SST, install the heated oxygen sensors to the front exhaust pipe.

SST

09224-00010

Torque:

44 N*m{449 kgf*cm, 33 ft.*lbf}

After installing the sensors, check that the sensor wires are not twisted.
If the sensor wires are twisted, reinstall them.

Install the grommets of the heated oxygen sensors.

Install the front center floor brace with the 4 bolts.

Torque:

7.4 N*m{75 kgf*cm, 65 in.*lbf}

Install the rear No. 1 floor panel brace with the 4 bolts.

Torque:

19 N*m{194 kgf*cm, 14 ft.*lbf}

Install the side cover with the 5 clips.

Install the intake duct seal with the 11 clips.

Perform initialization procedure (Click here).

HINT:

Some vehicle systems require initialization after reconnecting the negative battery cable.