REMOVE WINDSHIELD WIPER ARM AND BLADE ASSEMBLY LH (for 4GR-FSE)
REMOVE WINDSHIELD WIPER ARM AND BLADE ASSEMBLY LH (for 2AD-FHV)
REMOVE WINDSHIELD WIPER ARM AND BLADE ASSEMBLY RH (for 4GR-FSE)
REMOVE WINDSHIELD WIPER ARM AND BLADE ASSEMBLY RH (for 2AD-FHV)
REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY (for 4GR-FSE)
REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY (for 2AD-FHV)
Brake Booster -- Removal |
1. DISCONNECT BATTERY NEGATIVE TERMINAL |
- CAUTION:
- Wait for 90 seconds after disconnecting the terminal to prevent airbag deployment.
2. REMOVE COOL AIR INTAKE DUCT SEAL (for 4GR-FSE) |
Remove the 11 clips and intake duct seal.
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3. REMOVE COOL AIR INTAKE DUCT SEAL (for 2AD-FHV) |
4. REMOVE ENGINE ROOM SIDE COVER LH (for 4GR-FSE) |
Remove the 5 clips and side cover.
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5. REMOVE ENGINE ROOM SIDE COVER RH (for 4GR-FSE) |
Remove the 2 clips and side cover.
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6. REMOVE ENGINE ROOM SIDE COVER LH (for 2AD-FHV) |
Remove the 4 clips and side cover.
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7. REMOVE ENGINE ROOM SIDE COVER RH (for 2AD-FHV) |
Remove the 2 clips and side cover.
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8. REMOVE FRONT UPPER FENDER PROTECTOR LH (for 4GR-FSE) |
Using a clip remover, separate the clip on the rubber portion of the cowl top ventilator louver sub-assembly from the front upper fender protector LH.
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Disengage the 3 clips and the claw to remove the front upper fender protector LH.
9. REMOVE FRONT UPPER FENDER PROTECTOR LH (for 2AD-FHV) |
Using a clip remover, separate the clip on the rubber portion of the cowl top ventilator louver sub-assembly from the front upper fender protector LH.
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Disengage the 3 clips and the claw to remove the front upper fender protector LH.
10. REMOVE FRONT UPPER FENDER PROTECTOR RH (for 4GR-FSE) |
- HINT:
- Use the same procedures for the RH side and the LH side.
11. REMOVE FRONT UPPER FENDER PROTECTOR RH (for 2AD-FHV) |
- HINT:
- Use the same procedures for the RH side and the LH side.
12. REMOVE ROOF DRIP SIDE FINISH MOULDING LH |
Put protective tape around the roof drip side finish moulding.
Using a moulding remover, disengage the 6 clips and remove the roof drip side finish moulding.
- NOTICE:
- Do not remove the clips.
- If the clips are damaged or fall off, replace them with new clips.
13. REMOVE ROOF DRIP SIDE FINISH MOULDING RH |
- HINT:
- Use the same procedures for the RH side and the LH side.
14. REMOVE FRONT WIPER ARM HEAD CAP (for 4GR-FSE) |
Using a screwdriver, remove the front wiper arm head cap.
- HINT:
- Use the same procedures for the RH side and the LH side.
- Tape the screwdriver tip before use.
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15. REMOVE FRONT WIPER ARM HEAD CAP (for 2AD-FHV) |
Using a screwdriver, remove the front wiper arm head cap.
- HINT:
- Use the same procedures for the RH side and the LH side.
- Tape the screwdriver tip before use.
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16. REMOVE WINDSHIELD WIPER ARM AND BLADE ASSEMBLY LH (for 4GR-FSE) |
Remove the nut and the front wiper arm and blade assembly LH.
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17. REMOVE WINDSHIELD WIPER ARM AND BLADE ASSEMBLY LH (for 2AD-FHV) |
Remove the nut and the front wiper arm and blade assembly LH.
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18. REMOVE WINDSHIELD WIPER ARM AND BLADE ASSEMBLY RH (for 4GR-FSE) |
Remove the nut and the front wiper arm and blade assembly RH.
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19. REMOVE WINDSHIELD WIPER ARM AND BLADE ASSEMBLY RH (for 2AD-FHV) |
Remove the nut and the front wiper arm and blade assembly RH.
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20. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY (for 4GR-FSE) |
Remove the 2 clips.
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Disengage the 11 claws, and pull out the cowl top ventilator louver sub-assembly.
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21. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY (for 2AD-FHV) |
Remove the 2 clips.
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Disengage the 11 claws, and pull out the cowl top ventilator louver sub-assembly.
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22. REMOVE FRONT WHEEL |
23. DRAIN BRAKE FLUID |
- NOTICE:
- If brake fluid leaks onto any painted surface, wash it off or remove the brake fluid completely.
24. REMOVE NO. 3 ENGINE ROOM RELAY BLOCK (for 4GR-FSE) |
Remove the bolt, nut and No. 3 engine room relay block.
- NOTICE:
- Cover the No. 3 engine room relay block with a shop rag or a piece of cloth to prevent brake fluid from getting on it.
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25. REMOVE NO. 3 ENGINE ROOM RELAY BLOCK (for 2AD-FHV) |
Remove the bolt, nut and No. 3 engine room relay block.
- NOTICE:
- Cover the No. 3 engine room relay block with a shop rag or a piece of cloth to prevent brake fluid from getting on it.
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26. SEPARATE CLUTCH RESERVOIR HOSE (for Manual Transmission) |
Remove the clip and separate the clutch reservoir hose.
27. REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY (for 4GR-FSE) |
Disengage the clamp and disconnect the warning switch connector.
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Using SST, disconnect the 2 brake lines from the brake master cylinder sub-assembly.
- SST
- 09023-00101
Remove the 2 nuts and separate the brake actuator assembly.
Remove the 2 nuts and brake master cylinder sub-assembly from the brake booster assembly.
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Remove the O-ring from the brake master cylinder sub-assembly.
28. REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY (for 2AD-FHV) |
Disengage the clamp and disconnect the warning switch connector.
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Using SST, disconnect the 2 brake lines from the brake master cylinder sub-assembly.
- SST
- 09023-00101
Remove the 2 nuts and separate the brake actuator assembly.
Remove the 2 nuts and brake master cylinder sub-assembly from the brake booster assembly.
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Remove the O-ring from the brake master cylinder sub-assembly.
29. REMOVE BRAKE ACTUATOR ASSEMBLY (for 4GR-FSE) |
Release the lock lever and disconnect the actuator connector.
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Using SST, disconnect the 6 brake tubes from the brake actuator assembly with bracket.
- SST
- 09023-00101
Use tags or make a memo to identify the places to reconnect.
- HINT:
- *1: To Front Wheel Cylinder RH
- *2: To Front Wheel Cylinder LH
- *3: To Rear Wheel Cylinder RH
- *4: To Rear Wheel Cylinder LH
- *5: From Front Master Cylinder
- *6: From Rear Master Cylinder
Separate the grommet and remove the No. 3 front brake tube.
- NOTICE:
- Do not damage the brake tube.
Remove the 2 bolts, nut and brake actuator assembly with bracket from the body.
- NOTICE:
- Do not damage the brake tubes.
30. REMOVE BRAKE ACTUATOR ASSEMBLY (for 2AD-FHV) |
Release the lock lever and disconnect the actuator connector.
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Using SST, disconnect the 6 brake tubes from the brake actuator assembly with bracket.
- SST
- 09023-00101
Use tags or make a memo to identify the places to reconnect.
- HINT:
- *1: To Front Wheel Cylinder RH
- *2: To Front Wheel Cylinder LH
- *3: To Rear Wheel Cylinder RH
- *4: To Rear Wheel Cylinder LH
- *5: From Front Master Cylinder
- *6: From Rear Master Cylinder
Separate the grommet and remove the No. 3 front brake tube.
- NOTICE:
- Do not damage the brake tube.
Remove the 2 bolts, nut and brake actuator assembly with bracket from the body.
- NOTICE:
- Do not damage the brake tubes.
31. REMOVE FRONT DOOR SCUFF PLATE LH |
32. REMOVE FRONT DOOR SCUFF PLATE RH |
- HINT:
- Use the same procedures for the RH side and the LH side.
33. REMOVE FRONT DOOR OPENING TRIM COVER LH |
Disengage the 6 claws and remove the front door opening trim cover LH.
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34. REMOVE FRONT DOOR OPENING TRIM COVER RH |
Disengage the 6 claws and remove the front door opening trim cover RH.
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35. REMOVE INSTRUMENT SIDE PANEL LH |
Using a moulding remover, disengage the 5 claws and 3 clips, and then remove the side instrument panel LH.
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36. REMOVE INSTRUMENT SIDE PANEL RH |
Using a moulding remover, disengage the 5 claws and 3 clips, and then remove the side instrument panel RH.
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37. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY |
Using a screwdriver, disengage the 4 claws.
- HINT:
- Tape the screwdriver tip before use.
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Apply protective tape to the areas shown in the illustration.
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Using a moulding remover, disengage the 4 claws starting from the right of the No. 3 instrument panel register assembly. Disengage the remaining 3 claws by pulling the No. 3 instrument panel register assembly by hand.
- NOTICE:
- Do not pry the lower part of the No. 3 instrument panel register assembly. Doing so may damage the assembly.
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Disconnect the connectors.
38. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY |
Disengage the 7 clips.
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Disconnect the connectors and remove the lower instrument panel finish panel sub-assembly.
39. REMOVE DRIVER SIDE KNEE AIRBAG ASSEMBLY |
Remove the 3 bolts and front passenger side knee airbag assembly.
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Disconnect the connector.
- NOTICE:
- When handling the airbag connector, take care not to damage the airbag wire harness.
40. REMOVE BRAKE PEDAL RETURN SPRING |
Remove the brake pedal return spring.
41. SEPARATE BRAKE MASTER CYLINDER PUSH ROD CLEVIS |
Remove the clip and the push rod pin, and then separate the push rod clevis.
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42. SEPARATE VACUUM HOSE (for LHD) |
Using pliers, move the clip and disconnect the vacuum hose.
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43. SEPARATE VACUUM HOSE (for RHD) |
Using pliers, move the clip and disconnect the vacuum hose.
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44. REMOVE BRAKE BOOSTER ASSEMBLY |
Remove the 4 nuts and brake booster assembly.
- NOTICE:
- Do not damage the brake lines.
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45. REMOVE BRAKE BOOSTER GASKET |
Remove the brake booster gasket from the brake booster assembly.
46. REMOVE BRAKE VACUUM CHECK VALVE ASSEMBLY |
Remove the check valve assembly and grommet.
47. REMOVE BRAKE MASTER CYLINDER PUSH ROD CLEVIS |
Loosen the lock nut and remove the push rod clevis.