Rear Differential Carrier (For 2Ad-Fhv) Removal

Remove the 2 nuts and No. 2 differential support protector from the suspension member brace.

Using a hexagon wrench (10 mm), remove the differential filler plug and gasket.

Using a hexagon wrench (10 mm), remove the differential drain plug and gasket, and drain the oil.

Remove the No. 1 floor under cover and No. 2 floor under cover.

Remove the 4 bolts and rear No. 1 floor panel brace.

Remove the 4 bolts and front center floor brace.

Using SST, remove the air fuel ratio sensor.

SST

09224-00010

Remove the 2 bolts and 2 compression springs.

Remove the 2 bolts, 2 compression springs, front exhaust pipe assembly and 2 gaskets.

Remove the tail exhaust pipe assembly.

Remove the 4 nuts and outside air guide plate RH.

Remove the 4 nuts and front No. 1 floor heat insulator.

Using SST, loosen the adjusting nut until it can be turned by hand.

SST

09922-10010

HINT:

Use 2 of the same type of SST.

Put matchmarks on the transmission companion flange, flexible coupling and intermediate shaft.

Remove the 3 bolts, 3 washers and 3 nuts.

NOTICE:

The propeller shaft and flexible coupling should not be separated.

Put matchmarks on the differential companion flange, flexible coupling and propeller shaft.

Remove the 3 bolts, 3 washers and 3 nuts.

NOTICE:

The propeller shaft and flexible coupling should not be separated.

Remove the 2 bolts, 2 center support bearing washers and 2 center support bearing dampers.

HINT:

Some vehicles are not equipped with the center support bearing washers.

Push the rear propeller shaft straight ahead to compress and pull out the propeller shaft from the centering pin of the differential.

NOTICE:

Press the propeller shaft straight ahead to keep the transmission and intermediate shaft aligned straight.

HINT:

If it is difficult to separate the flange from the flexible coupling, pry it using a screwdriver.

Pull the propeller shaft outward from the rear of the vehicle.

NOTICE:

The intermediate shaft and propeller shaft should not be separated.

Remove the 2 bolts and rear suspension member brace LH.

Remove the 3 bolts and disengage the 2 clamps and No. 3 parking brake cable assembly LH.

Separate the No. 3 parking brake cable assembly LH from the parking brake equalizer.

Using SST and a hammer, release the staked part of the axle shaft nut.

SST

09930-00010

NOTICE:

Release the staked part of the nut completely, otherwise the screw of the drive shaft may be damaged.

Remove the rear axle shaft nut.

Remove the 2 bolts, and disconnect the rear disc brake caliper assembly.

NOTICE:

Use wire or equivalent to prevent the brake caliper from hanging down by the flexible hose.

Remove the No.1 caliper plates from the brake caliper.

Remove the bolt and nut, and separate the rear shock absorber with coil spring from the rear No. 2 suspension arm assembly.

Remove the 2 bolts, and separate the speed sensor from the axle carrier.

NOTICE:

1. Be careful not to damage the speed sensor.
   
2. Prevent foreign matter from adhering to the speed sensor.
   

Remove the nut from the No. 2 upper control arm assembly rear.

Using SST, separate the No. 2 upper control arm assembly rear from the rear axle carrier sub-assembly.

SST

09628-00011

NOTICE:

1. Use caution not to damage the rear axle carrier because it is made of aluminum and may be damaged easily.
   
2. Do not damage the ball joint dust cover.
   
3. Make sure that the SST is securely positioned on the rear axle carrier spacer.
   
4. If the rear axle carrier spacer has come off, replace the rear axle carrier with a new one.
   
5. Make sure that the string of the SST is securely tied to the vehicle.
   

Jack up the rear axle assembly so that the bolt on the No. 1 upper control arm assembly rear can be removed.

HINT:

Place a wooden block between the jack and rear axle carrier to prevent damage to the rear axle carrier.

Remove the bolt, washer and nut, and separate the No. 1 upper control arm assembly rear from the rear axle carrier sub-assembly.

Remove the bolt and nut, and separate the No. 1 rear suspension arm assembly from the rear axle carrier sub-assembly.

NOTICE:

Turn the bolt while holding the nut.

Remove the bolt and nut, and separate the No. 2 rear suspension arm assembly from the rear axle carrier sub-assembly.

NOTICE:

Turn the bolt while holding the nut.

Remove the nut from the toe control link sub-assembly.

Using SST, separate the toe control link sub-assembly from the rear axle carrier sub-assembly.

SST

09628-00011

NOTICE:

1. Use caution not to damage the rear axle carrier because it is made of aluminum and may be damaged easily.
   
2. Do not damage the ball joint dust cover.
   
3. Make sure that the SST is securely positioned on the rear axle carrier spacer.
   
4. If the rear axle carrier spacer has come off, replace the rear axle carrier with a new one.
   
5. Make sure that the string of the SST is securely tied to the vehicle.
   

Using a plastic hammer, separate the drive shaft from the rear axle assembly.

NOTICE:

1. Be careful not to damage the boot.
   
2. Use wire or equivalent to prevent the rear drive shaft assembly from hanging down.
   

Using SST, remove the rear drive shaft assembly.

SST

09520-01010
09520-24010(09520-32040)

NOTICE:

1. Be careful not to damage the oil seal, inboard joint boot and drive shaft dust cover.
   
2. Be careful not to drop the drive shaft assembly.
   

Disconnect the height control sensor connector.

Remove the clamp from the rear suspension member.

Remove the 4 bolts and suspension member brace lower LH.

Remove the 4 bolts and suspension member brace lower RH.

Support the rear suspension member with a jack.

HINT:

Remove the rear suspension member along with the rear differential carrier assembly.

Remove the 8 bolts, 2 rear suspension member stoppers, 2 differential support member stoppers and rear suspension member stopper lowers from the rear suspension member.

Lower the jack slowly and remove the rear suspension member with the rear differential carrier assembly.

Using a hexagon wrench (12 mm), remove the 3 bolts (A).

Remove the 2 bolts (B), 2 rear upper differential mount stoppers, 2 rear lower differential mount stoppers and rear differential carrier assembly.