Clutch Unit Removal

Transmission. Lexus Is250, Is220D. Gse20 Ale20
Clutch. Lexus Is250, Is220D. Gse20 Ale20

  1. REMOVE MANUAL TRANSMISSION ASSEMBLY

  2. REMOVE CLUTCH RELEASE FORK SUB-ASSEMBLY

  3. REMOVE CLUTCH DISC ASSEMBLY

  4. REMOVE CLUTCH COVER ASSEMBLY

  5. REMOVE CLUTCH RELEASE BEARING SHAFT SNAP RING

  6. REMOVE CLUTCH RELEASE HUB SNAP RING

  7. REMOVE RELEASE FORK SUPPORT

Clutch Unit -- Removal



1. REMOVE MANUAL TRANSMISSION ASSEMBLY
(Click here)


2. REMOVE CLUTCH RELEASE FORK SUB-ASSEMBLY


    Lexus Is250, Is220D. Gse20 Ale20.Clutch.Clutch System.Clutch Unit  Removal
  1. Remove the clutch release fork sub-assembly from the transmission unit.



    Lexus Is250, Is220D. Gse20 Ale20.Clutch.Clutch System.Clutch Unit  Removal
  1. Remove the E-ring, pin and wave washer from the clutch release fork.



3. REMOVE CLUTCH DISC ASSEMBLY
NOTICE:
Keep the lining part of the clutch disc assembly, the pressure plate and surface of the flywheel sub-assembly away from oil and foreign matter.


4. REMOVE CLUTCH COVER ASSEMBLY


5. REMOVE CLUTCH RELEASE BEARING SHAFT SNAP RING


    Lexus Is250, Is220D. Gse20 Ale20
  1. Using a snap ring expander, remove the clutch release bearing shaft snap ring.



    Lexus Is250, Is220D. Gse20 Ale20.Clutch.Clutch System.Clutch Unit  Removal
  1. Remove the clutch release bearing hub, release bearing wave washer and release bearing plate washer.



6. REMOVE CLUTCH RELEASE HUB SNAP RING


    Lexus Is250, Is220D. Gse20 Ale20
  1. Using a snap ring expander, remove the clutch release hub snap ring.



    Lexus Is250, Is220D. Gse20 Ale20.Clutch.Clutch System.Clutch Unit  Removal
  1. Remove the clutch release hub ball bearing, thrust cone spring plate washer and thrust cone spring.



7. REMOVE RELEASE FORK SUPPORT


    Lexus Is250, Is220D. Gse20 Ale20.Clutch.Clutch System.Clutch Unit  Removal
  1. Remove the 2 bolts and release fork support from the transmission unit.

  1. Remove the release fork support spring from the release fork support.