Clutch Pedal -- Removal |
- HINT:
- Use the same procedures for the RHD and LHD.
- The procedures listed below are for the LHD.
| 1. PRECAUTION |
| 2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL |
- CAUTION:
- Wait for 90 seconds after disconnecting the cable to prevent airbag deployment (Click here).
| 3. REMOVE FRONT DOOR SCUFF PLATE (w/o Illumination) |
Put protective tape around the front door scuff plate.
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Using a moulding remover, disengage the 4 clips.
Disengage the 7 claws and remove the front door scuff plate LH.
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| 4. REMOVE FRONT DOOR SCUFF PLATE (w/ Illumination) |
Put protective tape around the front door scuff plate.
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Using a moulding remover, disengage the 4 clips.
Disengage the 7 claws and remove the front door scuff plate LH.
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Disconnect the connector.
| 5. REMOVE FRONT DOOR OPENING TRIM COVER |
Disengage the 6 claws and remove the front door opening trim cover LH.
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| 6. REMOVE SIDE INSTRUMENT PANEL |
Using a moulding remover, disengage the 5 claws and 3 clips, and then remove the side instrument panel LH.
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| 7. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY |
Remove the 2 screws <E>.
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Push the 2 claws in the direction indicated by the arrow to disengage them.
Remove the No. 1 instrument panel under cover sub-assembly from the guide as shown in the illustration and pull the cover toward the rear of the vehicle.
Disconnect the connectors and remove the No. 1 instrument panel under cover sub-assembly.
| 8. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY |
Disengage the 7 clips.
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Disconnect the connectors and remove the lower instrument panel finish panel sub-assembly.
| 9. REMOVE DRIVER SIDE KNEE AIRBAG ASSEMBLY |
Remove the 4 bolts and driver side knee airbag assembly.
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Disconnect the connector.
- NOTICE:
- When handling the airbag connector, take care not to damage the airbag wire harness.
| 10. DISCONNECT WIRE HARNESS (for LHD) |
Disconnect the 3 connectors and clamp.
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| 11. DISCONNECT WIRE HARNESS (for RHD) |
Disconnect the 2 connectors and clamp.
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| 12. DISCONNECT CLUTCH RESERVOIR TUBE (for LHD) |
Disconnect the clutch reservoir tube.
- HINT:
- Use a container to catch the fluid.
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| 13. DISCONNECT CLUTCH RESERVOIR TUBE (for RHD) |
Disconnect the clutch reservoir tube.
- HINT:
- Use a container to catch the fluid.
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| 14. DISCONNECT CLUTCH LINE |
Using SST, disconnect the clutch line from the clutch master cylinder.
- SST
- 09023-00101
- HINT:
- Use a container to catch the fluid.
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| 15. REMOVE CLUTCH PEDAL SUPPORT SUB-ASSEMBLY (for LHD) |
Remove the 2 nuts, bolt and clutch pedal support.
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| 16. REMOVE CLUTCH PEDAL SUPPORT SUB-ASSEMBLY (for RHD) |
Remove the 2 nuts, bolt and clutch pedal support.
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| 17. REMOVE CLUTCH MASTER CYLINDER PUSH ROD CLEVIS PIN |
Remove the clip and pin.
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| 18. REMOVE PEDAL WITH HOOK SPRING |
While the clutch pedal is fully depressed, remove the hook spring.
| 19. REMOVE CLUTCH PEDAL SUB-ASSEMBLY |
Remove the pedal shaft, nut, washer, and clutch pedal from the clutch pedal support.
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| 20. REMOVE CLUTCH PEDAL SPRING HOLDER |
Remove the clutch pedal spring holder from the clutch pedal support.
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| 21. REMOVE CLUTCH PEDAL TURNOVER BUSHING |
Remove the turnover bushing from the clutch pedal.
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| 22. REMOVE CLUTCH PEDAL SHAFT COLLAR |
Remove the 2 pedal bushings and pedal shaft collar from the clutch pedal.
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| 23. REMOVE CLUTCH PEDAL CUSHION (for LHD) |
Remove the 3 clutch pedal cushions.
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| 24. REMOVE CLUTCH PEDAL CUSHION (for RHD) |
Remove the 4 clutch pedal cushions.
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| 25. REMOVE CLUTCH PEDAL PAD |
Remove the clutch pedal pad from the clutch pedal.
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| 26. REMOVE CLUTCH MASTER CYLINDER PUSH ROD CLEVIS BUSHING |
Using a 8 mm hexagon wrench and a hammer, remove the clevis bushing from the clutch pedal.
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