Clutch Pedal (For 2Ad-Fhv) Installation

Apply MP grease to the inside of a new clevis bushing.

Install the clevis bushing to the clutch pedal.

HINT:

Install the clevis bushing from the left side of the vehicle.

Install the clutch pedal pad to the clutch pedal.

Using needle-nose pliers, install the 3 clutch pedal cushions to the clutch pedal.

Using needle-nose pliers, install the 4 clutch pedal cushions to the clutch pedal.

Apply MP grease to the inner, outer and end surfaces of 2 new pedal bushings.

Install the clutch pedal shaft collar and 2 pedal bushings to the clutch pedal.

Apply MP grease to the inside of the turnover bushing.

Install the turnover bushing to the clutch pedal.

Install the clutch pedal to the clutch pedal support with the pedal shaft, washer, and nut.

Torque:

37 N*m{375 kgf*cm, 27 ft.*lbf}

Apply MP grease to the inside of a new clutch pedal spring holder.

Install the clutch pedal spring holder.

Apply MP grease to the sliding portion of the spring.

Install the hook spring.

Apply MP grease to the sliding portion of the spring.

Install the torsion spring.

Apply MP grease to the contact surface of the pin and clevis bushing.

Connect the clevis to the clutch pedal with the pin.

HINT:

Install the pin from the left side of the vehicle.

Install a new clip to the pin.

Install the clutch pedal support with the 2 nuts and bolt.

Torque:

19 N*m{190 kgf*cm, 14 ft.*lbf}

Install the clutch pedal support with the 2 nuts and bolt.

Torque:

24 N*m{241 kgf*cm, 17 ft.*lbf}

Using SST, connect the clutch line.

SST

09023-00101

Torque:

15 N*m{153 kgf*cm, 11 ft.*lbf}

HINT:

Use a torque wrench with a fulcrum length of 300 mm (11.81 in.).

Connect the clutch reservoir tube.

Connect the clutch reservoir tube.

Connect the 3 connectors and clamp.

Connect the 2 connectors and clamp.

Fill the brake reservoir with the brake fluid and bleed the clutch system (Click here).

Torque:

11 N*m{112 kgf*cm, 8 ft.*lbf}

Connect the connector.

NOTICE:

When handling the airbag connector, take care not to damage the airbag wire harness.

Install the driver side knee airbag assembly with the 4 bolts.

Torque:

10 N*m{102 kgf*cm, 7 ft.*lbf}

Connect the connectors.

Engage the 7 clips and install the lower instrument panel finish panel sub-assembly.

Connect the connectors.

Insert the No. 1 instrument panel under cover sub-assembly into the guide as shown in the illustration.

Engage the 2 claws.

Install the No. 1 instrument panel under cover sub-assembly with the 2 screws <E>.

Engage the 5 claws and 3 clips, and then install the side instrument panel LH.

Engage the 6 claws and install the front door opening trim cover LH.

Engage the 4 clips.

Engage the 7 claws, and install the front door scuff plate LH.

Connect the connector.

Engage the 4 clips.

Engage the 7 claws, and install the front door scuff plate LH.