Engine Unit -- Replacement |
1. REPLACE CONNECTING ROD SMALL END BUSH |
Using SST and a press, press out the bushing.
- SST
- 09222-30010
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Align the oil holes of a new bushing and the connecting rod.
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Using SST and a press, press in the bushing.
- SST
- 09222-30010
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Using a pin hole grinder, hone the bush to obtain the standard clearance between the bush and piston pin.
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Check the piston pin fit at normal room temperature.
Coat the piston pin with engine oil, and push it into the connecting rod with your thumb.
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2. REPLACE OIL PUMP SEAL |
Using a screwdriver and wooden block, pry out the oil seal.
- HINT:
- Tape the screwdriver tip before use.
- NOTICE:
- Be careful not to damage the oil pump body.
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Using SST and a hammer, tap in a new oil seal until its surface is flush with the oil pump body edge.
- SST
- 09316-60011(09316-00011)
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Apply MP grease to the oil seal.
3. REPLACE CRANKSHAFT REAR OIL SEAL |
Using a screwdriver and hammer, tap out the oil seal.
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Using SST and a hammer, tap in a new oil seal until its surface is flush with the rear oil seal retainer edge.
- SST
- 09223-56010
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Apply MP grease to the lip of the lip of the oil seal.
4. REPLACE SPARK PLUG TUBE GASKET |
Bend the 4 ventilation case claws installed on the cylinder head cover to an angle of 90° or more.
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Using a screwdriver, pry out the gasket.
- HINT:
- Tape the screwdriver tip before use.
- NOTICE:
- Be careful not to damage the cylinder head cover.
Using SST and a hammer, tap in a new gasket until its surface is flush with the upper edge of the cylinder head cover.
- SST
- 09950-60010(09951-00240,09951-00440,09952-06010)
09950-70010(09951-07100)
- NOTICE:
- Be careful of the installation direction.
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Apply a light coat of MP grease to the lip of the gasket.
Return the 4 ventilation case claws to their original positions.