Oil Pump Installation

Apply seal packing to the oil pump as shown in the illustration.

Seal packing:

Part No. 08826-00080 or equivalent

Seal diameter:

2 to 3 mm (0.08 to 0.12 in.)

NOTICE:

1. Wipe off any oil from the contact surface.
   
2. Install the oil pump within 3 minutes after applying seal packing.
   
3. Do not expose the seal to engine oil for at least 2 hours after installing it.
   

Apply engine oil to a new O-ring.

Install the O-ring to the cylinder block.

Align the spline teeth of the oil pump drive gear with the large teeth of the crankshaft, and slide the oil pump onto the crankshaft.

Install the oil pump with a new stud bolt and the 7 bolts. Uniformly tighten the bolts in several passes.

Torque:

15.5 N*m{153 kgf*cm, 11 ft.*lbf} for bolt A, B, C and E

30.5 N*m{311 kgf*cm, 22 ft.*lbf} for bolt D

HINT:

1. Use a 6 mm hexagon wrench for the hexagon head bolt.
   
2. Each bolt length is as shown in the table.
   

   Bolt length:

   Bolt	Bolt Head Size	Length
   A	12 mm bolt	50 mm (1.97 in.)
   B	12 mm stud bolt	106 mm (4.17 in.)
   C	12 mm	30 mm (1.18 in.)
   D	14 mm	44 mm (1.73 in.)
   E	6 mm hexagon bolt	28 mm (1.10 in.)

NOTICE:

Do not reuse the stud bolt B.

Install a new gasket and the oil strainer with the 2 bolts and 2 nuts.

Torque:

7.5 N*m{76 kgf*cm, 66 in.*lbf}

HINT:

The bolt length is 12 mm (0.47 in.).

Apply the seal packing as shown in the illustration.

Seal packing:

Part No. 08826-00080 or equivalent

Seal diameter:

2 to 3 mm (0.08 to 0.12 in.)

NOTICE:

1. Wipe off any oil from the contact surface.
   
2. Install the oil pump within 3 minutes after applying seal packing.
   
3. Do not expose the seal to engine oil for at least 2 hours after installing it.
   

Temporarily install the oil pan with the 18 bolts, stud bolt and 2 nuts.

HINT:

Each bolt length is as shown in the table.

Bolt length:

Bolt	Bolt Head Size	Length
A	10 mm	22 mm (0.87 in.)
B	12 mm	25 mm (0.99 in.)
C	12 mm	60 mm (2.38 in.)
D	10 mm	35 mm (1.38 in.)

Set the oil pan as shown in the illustration.

NOTICE:

Make sure the clearance between the rear end of the oil pan and cylinder block is 0.2 mm (0.008 in.) or less. If the clearance is more than 0.2 mm (0.008 in.), the oil pan will deform when tightening the bolts and nuts.

Uniformly tighten the bolts and nuts in several passes.

Torque:

7.5 N*m{76 kgf*cm, 66 in.*lbf} for bolt A, D

28 N*m{286 kgf*cm, 21 ft.*lbf} for bolt B, C

28 N*m{286 kgf*cm, 21 ft.*lbf} for nut E

Install the baffle plate with the 4 bolts and 2 nuts.

Torque:

7.5 N*m{76 kgf*cm, 66 in.*lbf}

Apply seal packing as shown in the illustration.

Seal packing:

Part No. 08826-00080 or equivalent

Seal diameter:

3 to 4 mm (0.12 to 0.16 in)

NOTICE:

1. Wipe off any oil from the contact surface.
   
2. Install the oil pan within 3 minutes after applying seal packing.
   
3. Do not expose the seal to engine oil for at least 2 hours after installing it.
   

Install the oil pan with the 15 bolts and 2 nuts. Uniformly tighten the bolts and nuts in several passes.

Torque:

6.9 N*m{70 kgf*cm, 61 in.*lbf}

HINT:

The bolt length is 14 mm (0.55 in.).

Install a new gasket to the sensor as shown in the illustration.

Install the oil level sensor with the 4 bolts.

Torque:

5.4 N*m{55 kgf*cm, 48 in.*lbf}

HINT:

The bolt length is 16 mm (0.63 in.).

Install the sensor with the bolt.

Torque:

6.5 N*m{66 kgf*cm, 58 in.*lbf}

Install a new O-ring and the oil filter bracket with the stud bolt and nut.

Torque:

18 N*m{184 kgf*cm, 13 ft.*lbf}

Connect the oil pressure switch connector.

Install a new O-ring to the oil dipstick guide.

Install the guide with the bolt.

Torque:

15 N*m{153 kgf*cm, 11 ft.*lbf}

Install the oil dipstick.

Align the timing pulley set key with the key groove of the pulley.

Using SST and a hammer, tap in the timing pulley, facing the flange side inward.

SST

09223-46011

Install the timing belt (Click here).

Install the engine and transmission (Click here).