Cylinder Block Replacement


  1. REPLACE STRAIGHT PIN

  2. REPLACE RING PIN

Cylinder Block -- Replacement



1. REPLACE STRAIGHT PIN
NOTICE:
It is not necessary to remove the straight pin unless it is being replaced.
  1. Remove the straight pin from the cylinder block sub-assembly.



  1. Using a plastic-faced hammer, tap in a new straight pin to the cylinder block sub-assembly.


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Gd-Ftv Engine Mechanical.Engine.Cylinder Block  Replacement


    Text in Illustration
    *a
    Engine Front Side
    *b
    Engine Rear Side
    *c
    Engine Lower Side
    *d
    Protrusion Height
    *e
    36 mm (1.42 in.)
    *f
    10 mm (0.394 in.)
    *g
    18 mm (0.709 in.)
    *h
    6.0 mm (0.236 in.)
    *i
    11 mm (0.433 in.)
    *j
    22 mm (0.866 in.)
    *k
    8.0 mm (0.315 in.)
    -
    -
    Standard Protrusion Height:
    Item
    Specified Condition
    Straight Pin A
    18 to 20 mm (0.709 to 0.787 in.)
    Straight Pin B
    8.0 to 10 mm (0.315 to 0.394 in.)
    Straight Pin C
    4.0 to 6.0 mm (0.157 to 0.236 in.)
    Straight Pin D
    10 to 12 mm (0.394 to 0.472 in.)


2. REPLACE RING PIN
NOTICE:
It is not necessary to remove the ring pin unless it is being replaced.
  1. Remove the ring pin from the cylinder block sub-assembly.



  1. Using a plastic-faced hammer, tap in a new ring pin to the cylinder block sub-assembly.


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Gd-Ftv Engine Mechanical.Engine.Cylinder Block  Replacement


    Text in Illustration
    *a
    Engine Upper Side
    *b
    Engine Lower Side
    *c
    Protrusion Height
    *d
    10.5 mm (0.413 in.)
    *e
    15 mm (0.591 in.)
    *f
    13 mm (0.512 in.)
    *g
    12 mm (0.472 in.)
    -
    -
    Standard Protrusion Height:
    Item
    Specified Condition
    Ring Pin A
    5.5 to 7.5 mm (0.217 to 0.295 in.)
    Ring Pin B
    5.0 to 7.0 mm (0.197 to 0.276 in.)