Fuel Pump (For 5 Door) Disassembly


  1. REMOVE FUEL SENDER GAUGE ASSEMBLY (for Single Tank Type)

  2. REMOVE FUEL SENDER GAUGE ASSEMBLY (for Double Tank Type)

  3. REMOVE NO. 1 FUEL SUB-TANK (for Single Tank Type)

  4. REMOVE NO. 1 FUEL SUB-TANK (for Double Tank Type)

  5. REMOVE NO. 1 FUEL SUCTION SUPPORT

  6. REMOVE FUEL PUMP

Fuel Pump (For 5 Door) -- Disassembly



NOTICE:
Do not disconnect the hoses indicated in the illustration.

Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.2Tr-Fe Fuel.Fuel System.Fuel Pump (For 5 Door) Disassembly


Text in Illustration
*A
for Single Tank Type
*B
for Double Tank Type


1. REMOVE FUEL SENDER GAUGE ASSEMBLY (for Single Tank Type)


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Disconnect the fuel sender gauge assembly connector.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.2Tr-Fe Fuel.Fuel System.Fuel Pump (For 5 Door) Disassembly

  1. Press down on the fuel sender gauge assembly claw labeled A. Then slide the fuel sender gauge assembly upward to remove it.

    Text in Illustration
    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
    		Press down
    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
    		Slide


2. REMOVE FUEL SENDER GAUGE ASSEMBLY (for Double Tank Type)


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Disconnect the fuel sender gauge assembly connector.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.2Tr-Fe Fuel.Fuel System.Fuel Pump (For 5 Door) Disassembly

  1. Press down on the fuel sender gauge assembly claw labeled A. Then slide the fuel sender gauge assembly upward to remove it.

    Text in Illustration
    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
    		Press down
    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
    		Slide


3. REMOVE NO. 1 FUEL SUB-TANK (for Single Tank Type)


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Disconnect the fuel pump connector.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Detach the fuel pump wire harness clamp.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.2Tr-Fe Fuel.Fuel System.Fuel Pump (For 5 Door) Disassembly

  1. Disconnect the jet pump from the No. 1 fuel sub-tank.

    Text in Illustration
    *1
    		Jet Pump

  1. Using a small screwdriver, detach the claw from the No. 1 fuel sub-tank.

    HINT:
    Tape the screwdriver tip before use.
    NOTICE:
    Do not damage the No. 1 fuel sub-tank.


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Using a screwdriver, detach the 3 claws from the claw holes.

    HINT:
    Tape the screwdriver tip before use.
    NOTICE:
    Do not damage the No. 1 fuel sub-tank.


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Using a screwdriver, detach the 2 claws from the claw holes and remove the No. 1 fuel sub-tank.

    HINT:
    Tape the screwdriver tip before use.
    NOTICE:
    Do not damage the No. 1 fuel sub-tank.


4. REMOVE NO. 1 FUEL SUB-TANK (for Double Tank Type)


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Disconnect the fuel pump connector.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Detach the fuel pump wire harness clamp.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.2Tr-Fe Fuel.Fuel System.Fuel Pump (For 5 Door) Disassembly

  1. Disconnect the jet pump labeled A from the No. 1 fuel sub-tank.

    Text in Illustration
    *1
    		Jet Pump A
    *2
    		Jet Pump B

  1. Disconnect the jet pump labeled B from the No. 1 fuel sub-tank.

    HINT:
    Tape the screwdriver tip before use.
    NOTICE:
    Do not damage the No. 1 fuel sub-tank.


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.2Tr-Fe Fuel.Fuel System.Fuel Pump (For 5 Door) Disassembly

  1. Detach the 2 claws and disconnect the jet pump A.

    Text in Illustration
    *1
    		Jet Pump A
    *2
    		Jet Pump B

  1. Remove the O-ring from the jet pump B.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Using a screwdriver, detach the 3 claws from the claw holes.

    HINT:
    Tape the screwdriver tip before use.
    NOTICE:
    Do not damage the No. 1 fuel sub-tank.


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Using a screwdriver, detach the 2 claws from the claw holes and remove the No. 1 fuel sub-tank.

    HINT:
    Tape the screwdriver tip before use.
    NOTICE:
    Do not damage the No. 1 fuel sub-tank.


5. REMOVE NO. 1 FUEL SUCTION SUPPORT

  1. Detach the 2 claws and remove the No. 1 fuel suction support.



6. REMOVE FUEL PUMP


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.2Tr-Fe Fuel.Fuel System.Fuel Pump (For 5 Door) Disassembly

  1. Using a screwdriver, detach the 5 claws from the claw holes and disconnect the fuel pump from the fuel filter case.

    Text in Illustration
    *1
    		Fuel Filter Case
    HINT:
    Tape the screwdriver tip before use.

  1. Disconnect the fuel pump wire harness connector from the fuel pump to remove it.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.2Tr-Fe Fuel.Fuel System.Fuel Pump (For 5 Door) Disassembly

  1. Remove the O-ring and fuel pump spacer from the fuel pump.

    Text in Illustration
    *1
    		Fuel Pump Spacer
    *a
    		O-Ring