Fuel Sub Tank Removal


  1. DISCHARGE FUEL SYSTEM PRESSURE

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  3. REMOVE NO. 2 FUEL TANK PROTECTOR

  4. DISCONNECT FUEL HOSE

  5. DISCONNECT FUEL TANK TO FILLER PIPE HOSE

  6. DISCONNECT FUEL TANK BREATHER HOSE

  7. REMOVE FUEL SUB TANK SUB-ASSEMBLY

  8. REMOVE FUEL TANK VENT TUBE ASSEMBLY

  9. REMOVE FUEL TANK TO FILLER PIPE HOSE

  10. REMOVE FUEL TANK BREATHER HOSE

Fuel Sub Tank -- Removal



1. DISCHARGE FUEL SYSTEM PRESSURE

  1. Discharge the fuel system pressure (LandCruiser RM0000028RU05JX.html).



2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
  1. After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (LandCruiser RM000003YMD00TX.html).
  2. When disconnecting the cable, some systems need to be initialized after the cable is reconnected (LandCruiser RM000003YMF011X.html).


3. REMOVE NO. 2 FUEL TANK PROTECTOR


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 5 bolts and No. 2 fuel tank protector.



4. DISCONNECT FUEL HOSE


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Disconnect the fuel evaporation hose, fuel breather hose and fuel hose.



5. DISCONNECT FUEL TANK TO FILLER PIPE HOSE


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Disconnect the fuel tank to filler pipe hose from the filler pipe.



6. DISCONNECT FUEL TANK BREATHER HOSE


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Disconnect the fuel tank breather hose from the filler pipe.



7. REMOVE FUEL SUB TANK SUB-ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Disconnect the fuel sender gauge connector.

  1. Set a transmission jack underneath the fuel sub tank.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 4 bolts and disconnect the 2 fuel tank bands.

  1. Remove the fuel sub tank.



8. REMOVE FUEL TANK VENT TUBE ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Detach the wire harness clamp.

  1. Remove the 8 screws and fuel tank vent tube.

    NOTICE:
    Be careful not to bend the arm of the fuel sender gauge.

  1. Remove the gasket from the fuel tank vent tube.



9. REMOVE FUEL TANK TO FILLER PIPE HOSE


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the fuel tank to filler pipe hose from the fuel sub tank.



10. REMOVE FUEL TANK BREATHER HOSE


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the fuel tank breather hose from the fuel sub tank.