Fuel Sub Tank Installation
INSTALL FUEL TANK BREATHER HOSE
INSTALL FUEL TANK TO FILLER PIPE HOSE
INSTALL FUEL TANK VENT TUBE ASSEMBLY
INSTALL FUEL SUB TANK SUB-ASSEMBLY
CONNECT FUEL TANK BREATHER HOSE
CONNECT FUEL TANK TO FILLER PIPE HOSE
CONNECT FUEL HOSE
INSTALL NO. 2 FUEL TANK PROTECTOR
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
BLEED AIR FROM FUEL SYSTEM
INSPECT FOR FUEL LEAK
Fuel Sub Tank -- Installation |
1. INSTALL FUEL TANK BREATHER HOSE |
Install the fuel tank breather hose to the fuel sub tank sub-assembly, and tighten the clamp to secure the hose.
2. INSTALL FUEL TANK TO FILLER PIPE HOSE |
Install the fuel tank to filler pipe hose to the fuel sub tank sub-assembly, and tighten the clamp to secure the hose.
3. INSTALL FUEL TANK VENT TUBE ASSEMBLY |
Install a new gasket and the fuel tank vent tube assembly with the 8 screws.
- Torque:
- 4.0 N*m{41 kgf*cm, 35 in.*lbf}
Attach the wire harness clamp.
4. INSTALL FUEL SUB TANK SUB-ASSEMBLY |
Set the fuel sub tank sub-assembly on a transmission jack and lift up the transmission jack.
Connect the 2 fuel tank bands with the 4 bolts.
- Torque:
- 40 N*m{408 kgf*cm, 30 ft.*lbf}
Connect the fuel sender gauge connector.
5. CONNECT FUEL TANK BREATHER HOSE |
Connect the fuel tank breather hose to the filler pipe, and tighten the clamp to secure the hose.
6. CONNECT FUEL TANK TO FILLER PIPE HOSE |
Connect the fuel tank to filler pipe hose to the filler pipe, and tighten the clamp to secure the hose.
Connect the fuel evaporation hose, fuel breather hose and 3 fuel hoses to the fuel tank vent tube assembly, and slide the 5 clamps to secure the hoses.
8. INSTALL NO. 2 FUEL TANK PROTECTOR |
Install the No. 2 fuel tank protector with the 5 bolts.
- Torque:
- 20 N*m{204 kgf*cm, 15 ft.*lbf}
9. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL |
- NOTICE:
- When disconnecting the cable, some systems need to be initialized after the cable is reconnected (LandCruiser RM000003YMF011X.html).
10. BLEED AIR FROM FUEL SYSTEM |
(LandCruiser RM000002SY803FX_01_0002.html)
11. INSPECT FOR FUEL LEAK |
(LandCruiser RM000002SY803FX_01_0001.html)