Fuel Tank (For 3 Door) Removal


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  2. REMOVE REAR FLOOR MAT SUPPORT PLATE

  3. REMOVE REAR FLOOR SERVICE HOLE COVER

  4. REMOVE NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY

  5. DRAIN FUEL

  6. DISCONNECT FUEL HOSE

  7. DISCONNECT FUEL TANK TO FILLER PIPE HOSE

  8. DISCONNECT FUEL TANK BREATHER HOSE

  9. REMOVE FUEL TANK SUB-ASSEMBLY

  10. REMOVE NO. 4 FUEL TUBE CLAMP

  11. REMOVE FUEL TANK CHECK VALVE

  12. REMOVE FUEL TANK VENT TUBE SUB-ASSEMBLY

  13. REMOVE NO. 1 FUEL EVAPORATION TUBE SUB-ASSEMBLY

  14. REMOVE FUEL CUT OFF VALVE ASSEMBLY

  15. REMOVE FUEL SENDER GAUGE ASSEMBLY

  16. REMOVE FUEL TANK TO FILLER PIPE HOSE

  17. REMOVE FUEL TANK BREATHER HOSE

  18. REMOVE FUEL TANK FILLER PIPE LOWER SUB-ASSEMBLY

  19. REMOVE FUEL TUBE GROMMET

  20. REMOVE NO. 1 FUEL TANK CUSHION

Fuel Tank (For 3 Door) -- Removal



1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
  1. After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (LandCruiser RM000003YMD00TX.html).
  2. When disconnecting the cable, some systems need to be initialized after the cable is reconnected (LandCruiser RM000003YMF011X.html).


2. REMOVE REAR FLOOR MAT SUPPORT PLATE


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 5 screws.

  1. Detach the 6 claws and remove the rear floor mat rear support plate.



3. REMOVE REAR FLOOR SERVICE HOLE COVER
HINT:
Fold back the floor mat so that the rear floor service hole cover can be removed.


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 3 screws and rear floor service hole cover.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Disconnect the fuel sender gauge connector and fuel tank ground connector.



4. REMOVE NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 5 bolts and No. 1 fuel tank protector sub-assembly.



5. DRAIN FUEL


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the fuel tank drain plug and gasket and drain the fuel.

  1. Install a new gasket and the fuel tank drain plug.

    Torque:
    6.5 N*m{66 kgf*cm, 58 in.*lbf}


6. DISCONNECT FUEL HOSE


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Slide the 2 clamps and disconnect the 2 fuel hoses from the fuel tank vent tube sub-assembly.



7. DISCONNECT FUEL TANK TO FILLER PIPE HOSE


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Loosen the clamp and fuel tank to filler pipe hose from the filler pipe.



8. DISCONNECT FUEL TANK BREATHER HOSE


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Loosen the clamp and disconnect the fuel tank breather hose from the filler pipe.



9. REMOVE FUEL TANK SUB-ASSEMBLY

  1. Set a transmission jack underneath the fuel tank sub-assembly.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 2 bolts, 2 clips and 2 pins and disconnect the 2 fuel tank bands.

  1. Remove the fuel tank sub-assembly.



10. REMOVE NO. 4 FUEL TUBE CLAMP


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Detach the clamp and remove the No. 4 fuel tube clamp from the fuel tank check valve.



11. REMOVE FUEL TANK CHECK VALVE


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Disconnect the hose and remove the fuel tank check valve.



12. REMOVE FUEL TANK VENT TUBE SUB-ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 7 screws, detach the 2 clamps and remove the fuel tank vent tube sub-assembly.

  1. Remove the gasket from the fuel tank vent tube sub-assembly.



13. REMOVE NO. 1 FUEL EVAPORATION TUBE SUB-ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 4 screws and No. 1 fuel evaporation tube sub-assembly.

  1. Remove the gasket from the No. 1 fuel evaporation tube sub-assembly.



14. REMOVE FUEL CUT OFF VALVE ASSEMBLY

  1. Remove the fuel cut off valve assembly from the fuel tank sub-assembly.



15. REMOVE FUEL SENDER GAUGE ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 5 screws and fuel sender gauge assembly.

    NOTICE:
    Be careful not to bend the arm of the fuel sender gauge assembly.

  1. Remove the gasket from the fuel sender gauge assembly.



16. REMOVE FUEL TANK TO FILLER PIPE HOSE


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Loosen the clamp and remove the fuel tank to filler pipe hose from the fuel tank sub-assembly.



17. REMOVE FUEL TANK BREATHER HOSE


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Loosen the clamp and remove the fuel tank breather hose from the fuel tank sub-assembly.



18. REMOVE FUEL TANK FILLER PIPE LOWER SUB-ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 8 screws and fuel tank filler pipe lower sub-assembly.

  1. Remove the gasket from the fuel tank filler pipe lower sub-assembly.



19. REMOVE FUEL TUBE GROMMET


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Detach the clamp and remove the fuel tube grommet.



20. REMOVE NO. 1 FUEL TANK CUSHION


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 2 No. 1 fuel tank cushions from the fuel tank sub-assembly.