Fuel Tank (For 3 Door) Installation

Install 2 new No. 1 fuel tank cushions to the fuel tank sub-assembly.

Attach the clamp to install the fuel tube grommet.

Install a new gasket and the fuel tank filler pipe lower sub-assembly with the 8 screws.

Torque:

3.0 N*m{31 kgf*cm, 27 in.*lbf}

Install the fuel tank breather hose to the fuel tank sub-assembly, and tighten the clamp to secure the hose.

Install the fuel tank to filler pipe hose to the fuel tank sub-assembly, and tighten the clamp to secure the hose.

Install a new gasket and the fuel sender gauge assembly with the 5 screws.

Torque:

1.5 N*m{15 kgf*cm, 13 in.*lbf}

NOTICE:

Be careful not to bend the arm of the fuel sender gauge assembly.

Install the fuel cut off valve assembly to the fuel tank sub-assembly.

Install a new gasket and the No. 1 fuel evaporation tube sub-assembly with the 4 screws.

Torque:

1.5 N*m{15 kgf*cm, 13 in.*lbf}

Install a new gasket and the fuel tank vent tube sub-assembly with the 7 screws and attach the 2 clamps.

Torque:

3.5 N*m{36 kgf*cm, 31 in.*lbf}

Connect the hose and install the fuel tank check valve.

Install the No. 4 fuel tube clamp to the fuel tank check valve and attach the clamp.

Set the fuel tank sub-assembly on a transmission jack and lift up the transmission jack.

Install the 2 fuel tank bands with the 2 pins and 2 clips.

Connect the 2 fuel tank bands with the 2 bolts.

Torque:

40 N*m{408 kgf*cm, 30 ft.*lbf}

Connect the fuel tank breather hose to the filler pipe, and tighten the clamp to secure the hose.

Connect the fuel tank to filler pipe hose to the filler pipe, and tighten the clamp to secure the hose.

Connect the 2 fuel hoses to the fuel tank vent tube sub-assembly, and slide the 2 clamps to secure the hoses.

Install the No. 1 fuel tank protector sub-assembly with the 5 bolts.

Torque:

20 N*m{204 kgf*cm, 15 ft.*lbf}

Connect the fuel sender gauge connector and fuel tank ground connector.

Install the rear floor service hole cover with the 3 screws.

Attach the 6 claws to install the rear floor mat rear support plate.

Install the 5 screws.