1Kd-Ftv Fuel. Fuel Tank (For 5 Door) Removal

DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
REMOVE REAR SEAT ASSEMBLY LH
REMOVE REAR FLOOR SERVICE HOLE COVER
REMOVE NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY
DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY (for Single Tank Type)
DISCONNECT FUEL RETURN TUBE SUB-ASSEMBLY (for Single Tank Type)
DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY (for Double Tank Type)
DISCONNECT FUEL CUT OFF TUBE (for Single Tank Type)
DISCONNECT FUEL TANK BREATHER TUBE SUB-ASSEMBLY (for Single Tank Type)
DISCONNECT NO. 4 FUEL MAIN TUBE SUB-ASSEMBLY AND FUEL SUCTION TUBE SUB-ASSEMBLY (for Double Tank Type)
DISCONNECT FUEL CUT OFF TUBE (for Double Tank Type)
DISCONNECT FUEL RETURN TUBE SUB-ASSEMBLY AND NO. 2 FUEL MAIN TUBE SUB-ASSEMBLY (for Double Tank Type)
DISCONNECT FUEL TANK BREATHER TUBE SUB-ASSEMBLY (for Double Tank Type)
DISCONNECT FUEL TANK TO FILLER PIPE HOSE
REMOVE FUEL TANK SUB-ASSEMBLY
REMOVE FUEL TANK CUSHION
REMOVE FUEL RETURN TUBE SUB-ASSEMBLY AND FUEL TANK MAIN TUBE SUB-ASSEMBLY (for Single Tank Type)
REMOVE NO. 4 FUEL MAIN TUBE SUB-ASSEMBLY AND FUEL SUCTION TUBE SUB-ASSEMBLY (for Double Tank Type)
REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY, FUEL RETURN TUBE SUB-ASSEMBLY AND NO. 2 FUEL MAIN TUBE SUB-ASSEMBLY (for Double Tank Type)
REMOVE FUEL TANK VENT TUBE ASSEMBLY (for Single Tank Type)
REMOVE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY (for Double Tank Type)
REMOVE NO. 3 FUEL TANK PROTECTOR
REMOVE FUEL TANK TO FILLER PIPE HOSE

Fuel Tank (For 5 Door) -- Removal

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

NOTICE:

After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (LandCruiser RM000003YMD00TX.html).
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (LandCruiser RM000003YMF011X.html).

2. REMOVE REAR SEAT ASSEMBLY LH

for 60/40 Split Double-folding Seat Type LH Side:
Remove the rear seat assembly LH (LandCruiser RM00000468P00TX.html).

for 60/40 Split Slide Walk-in Seat Type LH Side:
Remove the rear seat assembly LH (LandCruiser RM00000468A00VX.html).

3. REMOVE REAR FLOOR SERVICE HOLE COVER

Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

Remove the 3 screws and rear floor service hole cover.

Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Kd-Ftv Fuel.Fuel System.Fuel Tank (For 5 Door) Removal

Disconnect the fuel pump and sender gauge connector.
Text in Illustration
*A
for Single Tank Type
*B
for Double Tank Type

Text in Illustration
*A	for Single Tank Type
*B	for Double Tank Type

4. REMOVE NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY

Remove the 6 bolts and No. 1 fuel tank protector.

for Half Cover Type:
Remove the 4 bolts and No. 1 fuel tank protector.

5. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY (for Single Tank Type)

6. DISCONNECT FUEL RETURN TUBE SUB-ASSEMBLY (for Single Tank Type)

7. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY (for Double Tank Type)

8. DISCONNECT FUEL CUT OFF TUBE (for Single Tank Type)

9. DISCONNECT FUEL TANK BREATHER TUBE SUB-ASSEMBLY (for Single Tank Type)

Disconnect the fuel tank breather tube (LandCruiser RM0000028RU05KX.html).

10. DISCONNECT NO. 4 FUEL MAIN TUBE SUB-ASSEMBLY AND FUEL SUCTION TUBE SUB-ASSEMBLY (for Double Tank Type)

Disconnect the No. 4 fuel main tube and fuel suction tube (LandCruiser RM0000028RU05KX.html).

11. DISCONNECT FUEL CUT OFF TUBE (for Double Tank Type)

Disconnect the fuel cut off tube (LandCruiser RM0000028RU05KX.html).

12. DISCONNECT FUEL RETURN TUBE SUB-ASSEMBLY AND NO. 2 FUEL MAIN TUBE SUB-ASSEMBLY (for Double Tank Type)

Disconnect the fuel return tube and No. 2 fuel main tube (LandCruiser RM0000028RU05KX.html).

13. DISCONNECT FUEL TANK BREATHER TUBE SUB-ASSEMBLY (for Double Tank Type)

Disconnect the fuel tank breather tube (LandCruiser RM0000028RU05KX.html).

14. DISCONNECT FUEL TANK TO FILLER PIPE HOSE

Disconnect the fuel tank to filler pipe hose from the filler pipe.

15. REMOVE FUEL TANK SUB-ASSEMBLY

Place a transmission jack under the fuel tank.

Remove the 2 bolts, 2 clips, 2 pins and 2 fuel tank bands.

Slowly lower the transmission jack slightly.

16. REMOVE FUEL TANK CUSHION

Remove the No. 1, No. 2 and No. 3 fuel tank cushions from the fuel tank.
Text in Illustration
*1
No. 1 Fuel Tank Cushion
*2
No. 2 Fuel Tank Cushion
*3
No. 3 Fuel Tank Cushion

Text in Illustration
*1	No. 1 Fuel Tank Cushion
*2	No. 2 Fuel Tank Cushion
*3	No. 3 Fuel Tank Cushion

17. REMOVE FUEL RETURN TUBE SUB-ASSEMBLY AND FUEL TANK MAIN TUBE SUB-ASSEMBLY (for Single Tank Type)

Remove the 2 fuel tube joint clips and pull out the fuel return tube and fuel tank main tube.
Text in Illustration
*1
Fuel Tube
*2
Fuel Tube Joint
*3
Fuel Tube Joint Clip
*4
O-Ring
NOTICE:
1. Remove any dirt and foreign matter on the fuel tube joint before performing this work.
2. Do not allow any scratches or foreign matter on the parts when disconnecting them, as the fuel tube joint contains the O-rings that seal the plug.
3. Perform this work by hand. Do not use any tools.
4. Do not forcibly bend, twist or turn the nylon tube.
5. Protect the disconnected part by covering it with a plastic bag and tape after disconnecting the fuel tubes.

Text in Illustration
*1	Fuel Tube
*2	Fuel Tube Joint
*3	Fuel Tube Joint Clip
*4	O-Ring

Remove the fuel return tube and fuel tank main tube from the fuel tank.

18. REMOVE NO. 4 FUEL MAIN TUBE SUB-ASSEMBLY AND FUEL SUCTION TUBE SUB-ASSEMBLY (for Double Tank Type)

Remove the 2 fuel tube joint clips and pull out the No. 4 fuel main tube and fuel suction tube.
Text in Illustration
*1
Fuel Tube
*2
Fuel Tube Joint
*3
Fuel Tube Joint Clip
*4
O-Ring
NOTICE:
1. Remove any dirt and foreign matter on the fuel tube joint before performing this work.
2. Do not allow any scratches or foreign matter on the parts when disconnecting them, as the fuel tube joint contains the O-rings that seal the plug.
3. Perform this work by hand. Do not use any tools.
4. Do not forcibly bend, twist or turn the nylon tube.
5. Protect the disconnected part by covering it with a plastic bag and tape after disconnecting the fuel tubes.

Text in Illustration
*1	Fuel Tube
*2	Fuel Tube Joint
*3	Fuel Tube Joint Clip
*4	O-Ring

Detach the clamp and remove the No. 4 fuel main tube from the fuel tank.

Detach the clamp and remove the fuel suction tube from the fuel tank.

19. REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY, FUEL RETURN TUBE SUB-ASSEMBLY AND NO. 2 FUEL MAIN TUBE SUB-ASSEMBLY (for Double Tank Type)

Remove the 3 fuel tube joint clips and pull out the fuel tank main tube, fuel return tube and No. 2 fuel main tube.
Text in Illustration
*1
Fuel Tube
*2
Fuel Tube Joint
*3
Fuel Tube Joint Clip
*4
O-Ring
NOTICE:
1. Remove any dirt and foreign matter on the fuel tube joint before performing this work.
2. Do not allow any scratches or foreign matter on the parts when disconnecting them, as the fuel tube joint contains the O-rings that seal the plug.
3. Perform this work by hand. Do not use any tools.
4. Do not forcibly bend, twist or turn the nylon tube.
5. Protect the disconnected part by covering it with a plastic bag and tape after disconnecting the fuel tubes.

Text in Illustration
*1	Fuel Tube
*2	Fuel Tube Joint
*3	Fuel Tube Joint Clip
*4	O-Ring

Detach the clamp and remove the No. 2 fuel main tube from the fuel tank.

Detach the clamp and remove the fuel return tube from the fuel tank.

Remove the fuel tank main tube from the fuel tank.

20. REMOVE FUEL TANK VENT TUBE ASSEMBLY (for Single Tank Type)

Set SST on the retainer.
SST
09808-14030
HINT:
1. Engage the claws of SST securely with the retainer holes to secure SST.
2. Install SST while pressing the claws of SST against the retainer (towards the center of SST).

Using SST, loosen the retainer.
SST
09808-14030
Text in Illustration

Turn
HINT:
Fit the tips of SST onto the ribs of the retainer.
NOTICE:
1. When the retainer is loosened, be careful as the fuel tank vent tube will spring upward from the force of the spring.
2. Remove any foreign matter around the fuel tank vent tube before this operation.

Remove the retainer.

Remove the fuel tank vent tube assembly from the fuel tank.
NOTICE:
Be careful not to bend the arm of the fuel sender gauge.

Remove the gasket from the fuel tank.

21. REMOVE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY (for Double Tank Type)

Set SST on the retainer.
SST
09808-14030
HINT:
1. Engage the claws of SST securely with the retainer holes to secure SST.
2. Install SST while pressing the claws of SST against the retainer (towards the center of SST).

Using SST, loosen the retainer.
SST
09808-14030
Text in Illustration

Turn
HINT:
Fit the tips of SST onto the ribs of the retainer.
NOTICE:
1. When the retainer is loosened, be careful as the fuel suction with pump and gauge tube will spring upward from the force of the spring.
2. Remove any foreign matter around the fuel suction with pump and gauge tube before this operation.

Remove the retainer.

Remove the fuel suction with pump and gauge tube assembly from the fuel tank.
NOTICE:
Be careful not to bend the arm of the fuel sender gauge.

Remove the gasket from the fuel tank.

22. REMOVE NO. 3 FUEL TANK PROTECTOR

Remove the 2 bolts.

Detach the 4 clamps and remove the No. 3 fuel tank protector.

23. REMOVE FUEL TANK TO FILLER PIPE HOSE

Remove the fuel tank to filler pipe hose from the fuel tank.