Intake Manifold Removal


  1. REMOVE INTAKE PIPE

  2. REMOVE INTAKE FLANGE

  3. REMOVE DIESEL THROTTLE BODY ASSEMBLY

  4. REMOVE INJECTION PIPE

  5. REMOVE INTAKE MANIFOLD

Intake Manifold -- Removal



1. REMOVE INTAKE PIPE


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.5L-E Intake Exhaust.Intake System.Intake Manifold Removal

  1. Loosen the hose clamp and remove the 2 bolts and intake pipe.



2. REMOVE INTAKE FLANGE


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the bolt and disconnect the PCV hose and heater hose bracket.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Disconnect the manifold absolute pressure sensor connector.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 3 nuts, intake flange and gasket.



3. REMOVE DIESEL THROTTLE BODY ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Disconnect the throttle open switch connector.

  1. Remove the 2 bolts and disconnect the wire harness bracket.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.5L-E Intake Exhaust.Intake System.Intake Manifold Removal

  1. Disconnect the throttle control motor connector.

  1. Remove the diesel throttle body and gasket.



4. REMOVE INJECTION PIPE


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Using a 17 mm union nut wrench, loosen the 8 union nuts of the 4 injection pipes.

  1. Remove the 2 nuts, 2 upper pipe clamps and 4 injection pipes together with the 2 lower pipe clamps.



5. REMOVE INTAKE MANIFOLD


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the bolt and disconnect the wire harness bracket.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 6 bolts, 2 nuts, intake manifold and gasket.