Oil Cooler (For 2Tr-Fe) -- Installation |
| 1. INSTALL OIL COOLER TUBE SUB-ASSEMBLY |
Install the 2 oil cooler tube clamps with the 2 bolts.
- Torque:
- 14 N*m{143 kgf*cm, 10 ft.*lbf}
- NOTICE:
- Make contact with the terminal stopper.
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Install the 2 flexible hose clamps, No. 2 oil cooler inlet tube and No. 2 oil cooler outlet tube with the 2 bolt.
- Torque:
- 5.5 N*m{56 kgf*cm, 49 in.*lbf}
| 2. INSTALL OIL COOLER HOSE |
- NOTICE:
- When disconnecting the hoses from the tube, support the tube by hand and be careful to prevent the tube from being deformed.
- Make sure to install the clips so that the spool fitting is not overlapped.
Install the No. 1 transmission oil cooler hose and No. 2 transmission oil cooler hose to the radiator, and slide the 2 clips to secure them.
Text in Illustration *a Front Side *b 2 to 7 mm (0.0788 to 0.2755 in.) - HINT:
- Position the claws of the clips so that they do not interfere with other parts unless otherwise specified.
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Connect the No. 1 transmission oil cooler hose and No. 2 transmission oil cooler hose to the oil cooler tube sub-assembly, and slide the 2 clips to secure them.
Then pass the No. 1 transmission oil cooler hose and No. 2 transmission oil cooler hose through the No. 1 flexible hose clamp and close the No. 1 flexible hose clamp.
Install the No. 1 oil cooler inlet hose and No. 1 oil cooler outlet hose to the oil cooler tube sub-assembly, and slide the 2 clips to secure them.
Text in Illustration *a Paint Mark *b Upper Side *c 2 to 7 mm (0.0788 to 0.2755 in.)
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| 3. INSTALL NO. 1 OIL COOLER INLET TUBE AND NO. 1 OIL COOLER OUTLET TUBE |
- NOTICE:
- When disconnecting the hoses from the tube, support the tube by hand and be careful to prevent the tube from being deformed.
- Make sure to install the clips so that the spool fitting is not overlapped.
Install the 2 oil cooler tube clamps to the engine assembly with the 2 bolts.
- Torque:
- for Bolt A:
- 14 N*m{143 kgf*cm, 10 ft.*lbf}
- for Bolt B:
- 28 N*m{286 kgf*cm, 21 ft.*lbf}
Text in Illustration *1 Flexible Hose Clamp *2 Oil Cooler Tube Clamp
Connect the ends of the No. 1 oil cooler inlet tube and No. 1 oil cooler outlet tube to the automatic transmission assembly by hand.
Close the 2 oil cooler tube clamps and install the 2 bolts.
- Torque:
- 5.5 N*m{56 kgf*cm, 49 in.*lbf}
Install the flexible hose clamp to the automatic transmission assembly with the bolt.
- Torque:
- 14 N*m{143 kgf*cm, 10 ft.*lbf}
Connect the No. 1 oil cooler inlet hose and No. 1 oil cooler outlet hose to the No. 1 oil cooler inlet tube and No. 1 oil cooler outlet tube, and slide the 2 clips to secure them.
Text in Illustration *a LH Side *b 2 to 7 mm (0.0788 to 0.2755 in.)
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Using a 17 mm union nut wrench, tighten the No. 1 oil cooler inlet tube and No. 1 oil cooler outlet tube.
- Torque:
- Specified tightening torque:
- 34 N*m{350 kgf*cm, 25 ft.*lbf}
Text in Illustration *a Torque Wrench Fulcrum Length - HINT:
- Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.
(LandCruiser RM000003YMD00TX.html) - When using a union nut wrench (fulcrum length of 30 mm (1.181 in.)) + torque wrench (fulcrum length of 180 mm (7.087 in.)): 29 N*m (300 kgf*cm, 22 ft.*lbf)
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| 4. ADJUST AUTOMATIC TRANSMISSION FLUID LEVEL |
Adjust the automatic transmission fluid level (LandCruiser RM0000013BU0D3X.html).
| 5. INSTALL FRONT EXHAUST PIPE ASSEMBLY |
| 6. INSTALL REAR ENGINE UNDER COVER ASSEMBLY |
Install the rear engine under cover with the 4 bolts.
- Torque:
- 29 N*m{296 kgf*cm, 21 ft.*lbf}
| 7. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY |
Install the rear engine under cover with the 4 bolts.
- Torque:
- 29 N*m{296 kgf*cm, 21 ft.*lbf}