Viscous Heater Magnet Clutch (For 1Kd-Ftv) Removal


  1. REMOVE UPPER RADIATOR SUPPORT SEAL

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  3. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

  4. DRAIN ENGINE COOLANT

  5. REMOVE RADIATOR RESERVOIR

  6. REMOVE BATTERY HOLD DOWN CLAMP

  7. REMOVE BATTERY

  8. REMOVE BATTERY TRAY

  9. REMOVE NO. 1 AIR CLEANER HOSE

  10. REMOVE AIR CLEANER CAP SUB-ASSEMBLY

  11. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

  12. REMOVE AIR CLEANER CASE SUB-ASSEMBLY

  13. REMOVE COMPRESSOR OUTLET ELBOW

  14. REMOVE FAN AND GENERATOR V BELT

  15. REMOVE VISCOUS WITH MAGNET CLUTCH HEATER ASSEMBLY

  16. REMOVE NO. 1 VISCOUS HEATER BRACKET SUB-ASSEMBLY

Viscous Heater Magnet Clutch (For 1Kd-Ftv) -- Removal



1. REMOVE UPPER RADIATOR SUPPORT SEAL

  1. Remove the 13 clips and upper radiator support seal.



2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
  1. After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (LandCruiser RM000003YMD00TX.html).
  2. When disconnecting the cable, some systems need to be initialized after the cable is reconnected (LandCruiser RM000003YMF011X.html).


3. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

  1. Remove the 4 bolts and No. 1 engine under cover.



4. DRAIN ENGINE COOLANT
CAUTION:
Do not remove the radiator cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.

  1. Loosen the radiator drain cock plug.

    HINT:
    Collect the coolant in a container and dispose of it according to the regulations in your area.


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Drain the coolant by removing the reservoir cap and, using a wrench, remove the vent plug.



  1. Loosen the cylinder block drain cock plug.


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Heating Air Conditioning.Air Conditioning System (For Automatic Air Conditioning System).Viscous Heater Magnet Clutch (For 1Kd-Ftv) Removal


    Text in Illustration
    *1
    		Radiator Reservoir
    		*2
    		Vent Plug
    *3
    		Radiator Drain Cock Plug
    		*4
    		Cylinder Block Drain Cock Plug


5. REMOVE RADIATOR RESERVOIR


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Disconnect the No. 1 water by-pass hose and detach the 2 clamps from the fan shroud.

  1. Disconnect the No. 2 water by-pass hose from the radiator reservoir.

  1. Remove the 3 bolts and radiator reservoir.



6. REMOVE BATTERY HOLD DOWN CLAMP

  1. Remove the 2 nuts and battery hold down clamp.



7. REMOVE BATTERY


8. REMOVE BATTERY TRAY


9. REMOVE NO. 1 AIR CLEANER HOSE


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Loosen the 2 hose clamps and remove the No. 1 air cleaner hose.



10. REMOVE AIR CLEANER CAP SUB-ASSEMBLY


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Heating Air Conditioning.Air Conditioning System (For Automatic Air Conditioning System).Viscous Heater Magnet Clutch (For 1Kd-Ftv) Removal

  1. except Cold Area Specification Vehicles:
    Detach the 2 clamps and disconnect the mass air flow meter connector.

    Text in Illustration
    *A
    		except Cold Area Specification Vehicles
    *B
    		for Cold Area Specification Vehicles

  1. for Cold Area Specification Vehicles:
    Detach the 3 clamps and disconnect the mass air flow meter connector.

  1. Detach the 4 clamps and remove the air cleaner cap sub-assembly.



11. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY


12. REMOVE AIR CLEANER CASE SUB-ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 3 bolts and air cleaner case sub-assembly.



13. REMOVE COMPRESSOR OUTLET ELBOW


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Detach the 3 wire harness clamps.

  1. Remove the bolt and wire harness bracket.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Loosen the hose clamp and remove the 2 bolts and compressor outlet elbow.



14. REMOVE FAN AND GENERATOR V BELT


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 2 bolts and front heater bracket.

  1. Remove the fan and generator V belt (LandCruiser RM00000147701OX_01_0001.html).



15. REMOVE VISCOUS WITH MAGNET CLUTCH HEATER ASSEMBLY

  1. Disconnect the viscous heater connector.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Using pliers, grip the claws of the clips and slide the 2 clips.

  1. Disconnect the water by-pass hose and water hose.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 2 bolts and heater assembly.



16. REMOVE NO. 1 VISCOUS HEATER BRACKET SUB-ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 4 bolts and No. 1 viscous heater bracket.