Side Step Reassembly


  1. INSTALL STEP LIGHT ASSEMBLY (w/ Illumination)

  2. INSTALL STEP LIGHT BRACKET (w/ Illumination)

  3. INSTALL STEP LIGHT ASSEMBLY (w/ Illumination)

  4. INSTALL STEP PANEL WIRE LH (w/ Illumination)

  5. INSTALL SIDE STEP BRACKET SUB-ASSEMBLY LH

  6. INSTALL NO. 2 SIDE STEP PLATE COVER

  7. INSTALL STEP PLATE COVER LH

  8. INSTALL STEP PLATE LH (for 5 Door)

  9. INSTALL STEP PLATE LH (for 3 Door)

  10. INSTALL NO. 2 ROCKER PANEL MOULDING PROTECTOR

  11. INSTALL NO. 3 SIDE STEP BRACKET LH

  12. INSTALL NO. 2 SIDE STEP BRACKET LH

  13. INSTALL SIDE STEP BRACKET LH

Side Step -- Reassembly


HINT:
  1. Use the same procedure for the RH and LH sides.
  2. The procedure listed below is for the LH side.
  3. A bolt without a torque specification is shown in the standard bolt chart (LandCruiser RM00000118W0G8X.html).


1. INSTALL STEP LIGHT ASSEMBLY (w/ Illumination)

  1. for 5 Door:

    1. Install the 2 lights with the 4 bolts.

  1. for 3 Door:

    1. Install the light with the 2 bolts.



2. INSTALL STEP LIGHT BRACKET (w/ Illumination)


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Install a nose piece to an air riveter or hand riveter.

  1. Insert the mandrel part of a new rivet into the nose piece.

  1. Using the riveter, install the step light bracket with the 3 rivets as shown in the illustration.

    HINT:
    If the rivet cannot be cut, pull it once and cut it.
    NOTICE:

    1. Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Exterior Panels Trim.Front Bumper.Side Step Reassembly
      Do not pry the rivet with the riveter as this will cause damage to the riveter and mandrel.
      Text in Illustration
      *1
      		Riveter
      *2
      		Mandrel
      *a
      		INCORRECT
      *b
      		CORRECT

    2. Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Exterior Panels Trim.Front Bumper.Side Step Reassembly
      Confirm that the rivets are seated properly against the step light bracket.
    3. Do not tilt the riveter when installing the rivet to the step light bracket.
    4. Do not leave any space between the rivet head and step light bracket.
      Text in Illustration
      *1
      		Riveter
      *a
      		INCORRECT
      *b
      		CORRECT

    5. Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Exterior Panels Trim.Front Bumper.Side Step Reassembly
      Do not leave any space between the step light bracket and step plate. Firmly hold together the 2 items while installing the rivet.
      Text in Illustration
      *1
      		Riveter
      *a
      		INCORRECT
      *b
      		CORRECT


3. INSTALL STEP LIGHT ASSEMBLY (w/ Illumination)


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Install the bulb.

  1. Turn the socket in the direction indicated by the arrow to install it.



4. INSTALL STEP PANEL WIRE LH (w/ Illumination)

  1. for 5 Door:

    1. Attach the 9 clamps to install the wire.

  1. for 3 Door:

    1. Attach the 5 clamps to install the wire.



5. INSTALL SIDE STEP BRACKET SUB-ASSEMBLY LH

  1. Install a nose piece to an air riveter or hand riveter.

  1. Insert the mandrel part of a new rivet into the nose piece.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Using the riveter, install the side step bracket with 3 rivets as shown in the illustration.

    HINT:
    If the rivet cannot be cut, pull it once and cut it.
    NOTICE:

    1. Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Exterior Panels Trim.Front Bumper.Side Step Reassembly
      Do not pry the rivet with the riveter as this will cause damage to the riveter and mandrel.
      Text in Illustration
      *1
      		Riveter
      *2
      		Mandrel
      *a
      		INCORRECT
      *b
      		CORRECT

    2. Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Exterior Panels Trim.Front Bumper.Side Step Reassembly
      Confirm that the rivets are seated properly against the side step bracket.
    3. Do not tilt the riveter when installing the rivet to the side step bracket.
    4. Do not leave any space between the rivet head and side step bracket.
      Text in Illustration
      *1
      		Riveter
      *a
      		INCORRECT
      *b
      		CORRECT

    5. Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Exterior Panels Trim.Front Bumper.Side Step Reassembly
      Do not leave any space between the side step bracket and step plate. Firmly hold together the 2 items while installing the rivet.
      Text in Illustration
      *1
      		Riveter
      *a
      		INCORRECT
      *b
      		CORRECT


6. INSTALL NO. 2 SIDE STEP PLATE COVER

  1. Install the No. 2 side step plate cover.



7. INSTALL STEP PLATE COVER LH

  1. Install the side step plate cover.



8. INSTALL STEP PLATE LH (for 5 Door)

  1. Attach the 17 claws to install the step plate.

  1. Install the 3 bolts and clip.

    Torque:
    2.3 N*m{24 kgf*cm, 20 in.*lbf}


9. INSTALL STEP PLATE LH (for 3 Door)

  1. Attach the 14 claws to install the step plate.

  1. Install the 3 bolts and clip.

    Torque:
    2.3 N*m{24 kgf*cm, 20 in.*lbf}


10. INSTALL NO. 2 ROCKER PANEL MOULDING PROTECTOR

  1. Install the No. 2 rocker panel moulding protector with the 2 bolts.

    Torque:
    3.0 N*m{31 kgf*cm, 27 in.*lbf}


11. INSTALL NO. 3 SIDE STEP BRACKET LH

  1. Install the No. 3 side step bracket with the 2 bolts.

    Torque:
    6.0 N*m{61 kgf*cm, 53 in.*lbf}


12. INSTALL NO. 2 SIDE STEP BRACKET LH

  1. Install the No. 2 side step bracket with the 2 bolts.

    Torque:
    6.0 N*m{61 kgf*cm, 53 in.*lbf}


13. INSTALL SIDE STEP BRACKET LH

  1. Install the side step bracket with the 2 bolts.

    Torque:
    6.0 N*m{61 kgf*cm, 53 in.*lbf}