Vane Pump (For 1Gr-Fe) Disassembly


  1. SECURE VANE PUMP ASSEMBLY

  2. REMOVE SUCTION PORT UNION

  3. REMOVE VANE PUMP REAR HOUSING

  4. REMOVE VANE PUMP SHAFT WITH PULLEY

  5. REMOVE VANE PUMP ROTOR

  6. REMOVE VANE PUMP CAM RING

  7. REMOVE VANE PUMP FRONT SIDE PLATE

  8. REMOVE VANE PUMP HOUSING OIL SEAL

Vane Pump (For 1Gr-Fe) -- Disassembly



1. SECURE VANE PUMP ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Power Assist Systems.Power Steering System (W/ Vsc).Vane Pump (For 1Gr-Fe) Disassembly

  1. Using SST, secure the vane pump in a vise.

    SST
    09630-00014(09631-00132)


2. REMOVE SUCTION PORT UNION


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the bolt and suction port union from the vane pump.

  1. Using a screwdriver, remove the O-ring from the suction port union.



3. REMOVE VANE PUMP REAR HOUSING


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 4 bolts and vane pump rear housing from the vane pump front housing.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Power Assist Systems.Power Steering System (W/ Vsc).Vane Pump (For 1Gr-Fe) Disassembly

  1. Using a screwdriver, remove the O-ring from the vane pump rear housing.



4. REMOVE VANE PUMP SHAFT WITH PULLEY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Using 2 screwdrivers, remove the snap ring from the vane pump shaft.

  1. Remove the vane pump shaft with pulley.

    NOTICE:
    Be careful not to drop or damage the vane pump shaft with vane pump pulley.
    If it is damaged, replace the vane pump assembly.


5. REMOVE VANE PUMP ROTOR


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 10 vane pump plates.

    NOTICE:
    Take care not to drop the vane pump plates.

  1. Remove the vane pump rotor from the vane pump front housing.



6. REMOVE VANE PUMP CAM RING


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the cam ring from the vane pump front housing.



7. REMOVE VANE PUMP FRONT SIDE PLATE


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the front side plate from the vane pump front housing.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Power Assist Systems.Power Steering System (W/ Vsc).Vane Pump (For 1Gr-Fe) Disassembly

  1. Using a screwdriver, remove the O-ring from the front side plate.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the O-ring from the vane pump front housing.



8. REMOVE VANE PUMP HOUSING OIL SEAL


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Power Assist Systems.Power Steering System (W/ Vsc).Vane Pump (For 1Gr-Fe) Disassembly

  1. Using a screwdriver and piece of cloth, pry out the oil seal.

    Text in Illustration
    *a
    		Cloth
    NOTICE:
    Be careful not to damage the vane pump front housing.