Front Differential Carrier Oil Seal Replacement


  1. REMOVE FRONT DIFFERENTIAL CARRIER ASSEMBLY

  2. REMOVE FRONT DRIVE PINION COMPANION FLANGE NUT

  3. REMOVE FRONT DRIVE PINION COMPANION FLANGE SUB-ASSEMBLY

  4. REMOVE FRONT DIFFERENTIAL CARRIER OIL SEAL

  5. REMOVE FRONT DIFFERENTIAL DRIVE PINION OIL SLINGER

  6. REMOVE FRONT DRIVE PINION REAR TAPERED ROLLER BEARING

  7. REMOVE FRONT DIFFERENTIAL OIL STORAGE RING

  8. REMOVE FRONT DIFFERENTIAL DRIVE PINION BEARING SPACER

  9. INSTALL FRONT DIFFERENTIAL DRIVE PINION BEARING SPACER

  10. INSTALL FRONT DIFFERENTIAL OIL STORAGE RING

  11. INSTALL FRONT DRIVE PINION REAR TAPERED ROLLER BEARING

  12. INSTALL FRONT DIFFERENTIAL DRIVE PINION OIL SLINGER

  13. INSTALL FRONT DIFFERENTIAL CARRIER OIL SEAL

  14. INSTALL FRONT DRIVE PINION COMPANION FLANGE SUB-ASSEMBLY

  15. INSPECT DIFFERENTIAL DRIVE PINION PRELOAD

  16. STAKE FRONT DRIVE PINION COMPANION FLANGE FRONT NUT

  17. INSTALL FRONT DIFFERENTIAL CARRIER ASSEMBLY

Front Differential Carrier Oil Seal -- Replacement



1. REMOVE FRONT DIFFERENTIAL CARRIER ASSEMBLY
  1. Remove the front differential carrier assembly (LandCruiser RM0000017BM02YX.html).



2. REMOVE FRONT DRIVE PINION COMPANION FLANGE NUT


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Axle And Differential.Axle System.Front Differential Carrier Oil Seal  Replacement
  1. Using SST and a hammer, loosen the staked part of the nut.

    SST
    09930-00010


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Axle And Differential.Axle System.Front Differential Carrier Oil Seal  Replacement
  1. Using SST to hold the companion flange, remove the nut.

    SST
    09330-00021(09330-00030)
    Text in Illustration
    *a
    Turn
    *b
    Hold


3. REMOVE FRONT DRIVE PINION COMPANION FLANGE SUB-ASSEMBLY


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Axle And Differential.Axle System.Front Differential Carrier Oil Seal  Replacement
  1. Using SST, remove the companion flange.

    SST
    09950-30012(09951-03010,09953-03010,09954-03010,09955-03030,09956-03020)
    NOTICE:
    Before using SST (center bolt), apply hypoid gear oil to its threads and tip.


4. REMOVE FRONT DIFFERENTIAL CARRIER OIL SEAL


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Axle And Differential.Axle System.Front Differential Carrier Oil Seal  Replacement
  1. Using SST, remove the oil seal.

    SST
    09308-10010
    Text in Illustration
    *1
    Oil Seal
    *2
    Oil Slinger


5. REMOVE FRONT DIFFERENTIAL DRIVE PINION OIL SLINGER


6. REMOVE FRONT DRIVE PINION REAR TAPERED ROLLER BEARING


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Axle And Differential.Axle System.Front Differential Carrier Oil Seal  Replacement
  1. Using SST, remove the roller bearing (inner).

    SST
    09556-22010


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Axle And Differential.Axle System.Front Differential Carrier Oil Seal  Replacement
  1. Using SST, tap out the roller bearing (outer).

    SST
    09308-00010


7. REMOVE FRONT DIFFERENTIAL OIL STORAGE RING
  1. Using a screwdriver and hammer, tap out the oil storage ring.



8. REMOVE FRONT DIFFERENTIAL DRIVE PINION BEARING SPACER


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Axle And Differential.Axle System.Front Differential Carrier Oil Seal  Replacement
  1. Remove the bearing spacer.



9. INSTALL FRONT DIFFERENTIAL DRIVE PINION BEARING SPACER
  1. Install a new bearing spacer.

    HINT:
    Install the spacer so that it is facing in the correct direction.


10. INSTALL FRONT DIFFERENTIAL OIL STORAGE RING
  1. Using a brass bar and hammer, tap in a new oil storage ring.

    NOTICE:
    Be careful not to damage the oil storage ring.


11. INSTALL FRONT DRIVE PINION REAR TAPERED ROLLER BEARING


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Axle And Differential.Axle System.Front Differential Carrier Oil Seal  Replacement
  1. Using SST and a hammer, install the roller bearing (outer).

    SST
    09316-60011(09316-00011,09316-00021)
  1. Install the roller bearing (inner).



12. INSTALL FRONT DIFFERENTIAL DRIVE PINION OIL SLINGER


13. INSTALL FRONT DIFFERENTIAL CARRIER OIL SEAL


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Axle And Differential.Axle System.Front Differential Carrier Oil Seal  Replacement
  1. Apply MP grease to the lip of a new oil seal.

  1. Using SST and a hammer, tap in the oil seal.

    SST
    09554-22010
    Standard Oil seal depth:
    3.9 to 4.8 mm (0.154 to 0.188 in.)
    Text in Illustration
    *a
    Oil Seal Depth


14. INSTALL FRONT DRIVE PINION COMPANION FLANGE SUB-ASSEMBLY


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Axle And Differential.Axle System.Front Differential Carrier Oil Seal  Replacement
  1. Using SST, install the companion flange.

    SST
    09950-30012(09951-03010,09953-03010,09954-03010,09955-03030,09956-03020)
    NOTICE:
    Before using SST (center bolt), apply hypoid gear oil to its threads and tip.
  1. Using SST to hold the companion flange in place, then slowly tighten a new nut within the drive pinion preload adjustment range so that it reaches the specified drive pinion preload (at Starting).

    SST
    09330-00021(09330-00030)
    Limit Torque Value:
    370 N*m (3773 kgf*cm, 273 ft.*lbf) or less


15. INSPECT DIFFERENTIAL DRIVE PINION PRELOAD
  1. Using a torque wrench, measure the preload.

    Standard Preload (at Starting):
    Item
    Specified Condition
    New bearing
    0.98 to 1.57 N*m (10 to 16 kgf*cm, 8.7 to 13.9 in.*lbf)
    Used bearing
    0.49 to 0.78 N*m (5 to 8 kgf*cm, 4.3 to 6.9 in.*lbf)
    If the result is not as specified, adjust the preload.
    Standard Total Preload (at Starting):
    Item
    Specified Condition
    New bearing
    1.2 to 2.45 N*m (12 to 25 kgf*cm, 10.6 to 21.7 in.*lbf)
    Used bearing
    0.71 to 1.66 N*m (7.2 to 17 kgf*cm, 6.3 to 14.7 in.*lbf)


16. STAKE FRONT DRIVE PINION COMPANION FLANGE FRONT NUT


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Axle And Differential.Axle System.Front Differential Carrier Oil Seal  Replacement
  1. Using a chisel and hammer, stake the nut.



17. INSTALL FRONT DIFFERENTIAL CARRIER ASSEMBLY
  1. Install the front differential carrier assembly (LandCruiser RM0000010MK02GX.html).