Generator (For 130 A Type) Inspection


  1. INSPECT GENERATOR WITH CLUTCH PULLEY

  2. INSPECT GENERATOR BRUSH HOLDER ASSEMBLY

  3. INSPECT GENERATOR ROTOR ASSEMBLY

Generator (For 130 A Type) -- Inspection



1. INSPECT GENERATOR WITH CLUTCH PULLEY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Hold the center of the generator pulley with clutch and check that the outer ring turns counterclockwise and does not turn clockwise.

    Text in Illustration
    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
    Free
    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
    Lock
    If the result is not as specified, replace the generator pulley with clutch.


2. INSPECT GENERATOR BRUSH HOLDER ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Gd-Ftv Battery Charging.Charging System.Generator (For 130 A Type)  Inspection
  1. Using a vernier caliper, measure the exposed brush length.

    Standard exposed brush length:
    9.5 to 11.5 mm (0.374 to 0.453 in.)
    Minimum exposed brush length:
    4.5 mm (0.177 in.)
    Text in Illustration
    *a
    Length
    If the exposed brush length is less than the minimum, replace the generator brush holder assembly.


3. INSPECT GENERATOR ROTOR ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Gd-Ftv Battery Charging.Charging System.Generator (For 130 A Type)  Inspection
  1. Check that the generator rotor bearing is not rough or worn and that it rotates smoothly.
    If necessary, replace the generator rotor assembly.



  1. Check the generator rotor assembly for an open circuit.



      Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Gd-Ftv Battery Charging.Charging System.Generator (For 130 A Type)  Inspection
    1. Measure the resistance according to the value(s) in the table below.

      Standard Resistance:
      Tester Connection
      Condition
      Specified Condition
      Slip ring - Slip ring
      20°C (68°F)
      1.55 to 1.95 Ω
      Text in Illustration
      *a
      Slip Ring
      If the result is not as specified, replace the generator rotor assembly.


  1. Check the generator rotor assembly for a short to ground.



      Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Gd-Ftv Battery Charging.Charging System.Generator (For 130 A Type)  Inspection
    1. Measure the resistance according to the value(s) in the table below.

      Standard Resistance:
      Tester Connection
      Condition
      Specified Condition
      Slip ring - Rotor core
      Always
      10 MΩ or higher
      Text in Illustration
      *a
      Slip Ring
      *b
      Rotor Core
      If the result is not as specified, replace the generator rotor assembly.


  1. Check each slip ring.

    1. Check that the slip rings are not rough or scored.
      If the slip rings are rough or scored, replace the generator rotor assembly.



    2. Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Gd-Ftv Battery Charging.Charging System.Generator (For 130 A Type)  Inspection
    3. Using a vernier caliper, measure the slip ring diameter.

      Standard diameter:
      14.2 to 14.8 mm (0.559 to 0.583 in.)
      Minimum diameter:
      14.0 mm (0.551 in.)
      Text in Illustration
      *a
      Diameter
      If the diameter is less than the minimum, replace the generator rotor assembly.