Generator (For 100 A Type) Installation


  1. INSTALL GENERATOR ASSEMBLY

  2. INSTALL FAN AND GENERATOR V BELT

  3. INSTALL NO. 2 INTERCOOLER AIR HOSE

  4. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY

  5. INSTALL BATTERY TRAY

  6. INSTALL BATTERY

  7. INSTALL BATTERY HOLD DOWN CLAMP

  8. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Generator (For 100 A Type) -- Installation



1. INSTALL GENERATOR ASSEMBLY
  1. Install the generator bracket to the generator assembly with the bolt.

    Torque:
    8.0 N*m{82 kgf*cm, 71 in.*lbf}
  1. Install the generator assembly with the 2 bolts.

    Torque:
    43 N*m{438 kgf*cm, 32 ft.*lbf}
  1. Attach the clamp and connect the wire harness to the generator bracket.

  1. Connect the wire harness to the generator assembly with the bolt.

    Torque:
    8.0 N*m{82 kgf*cm, 71 in.*lbf}
  1. Connect the wire harness to terminal B with the nut.

    Torque:
    9.8 N*m{100 kgf*cm, 87 in.*lbf}
  1. Install the terminal cap.

  1. Connect the connector to the generator assembly.



2. INSTALL FAN AND GENERATOR V BELT
  1. Rotate the pulley of the V-ribbed belt tensioner assembly clockwise, and then install the fan and generator V belt.

    NOTICE:
    Make sure that the fan and generator V belt is set properly on each pulley.
    HINT:
    When installing the fan and generator V belt, attach the fan and generator V belt to the No. 1 idler pulley sub-assembly last.


3. INSTALL NO. 2 INTERCOOLER AIR HOSE
  1. Install the No. 2 intercooler air hose and tighten the 2 hose clamps.

    Torque:
    5.0 N*m{51 kgf*cm, 44 in.*lbf}
  1. Connect the oil return hose and slide the 2 clips to secure the hose.



4. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. While pushing the No. 1 engine cover sub-assembly towards the rear, attach the 2 rear pins.

  1. Attach the 2 front clips to install the No. 1 engine cover sub-assembly.



5. INSTALL BATTERY TRAY


6. INSTALL BATTERY


7. INSTALL BATTERY HOLD DOWN CLAMP
  1. Install the battery hold down clamp with the 2 nuts and 2 battery clamp bolts.

    Torque:
    5.4 N*m{55 kgf*cm, 48 in.*lbf}


8. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected.
(LandCruiser RM000003YMF011X.html)