Manual Transmission Unit (For 1Gd-Ftv) Reassembly


  1. INSTALL NO. 1 RELEASE ARM

  2. INSTALL NO. 4 GEAR SHIFT FORK SHAFT

  3. INSTALL NO. 4 GEAR SHIFT FORK

  4. INSTALL NO. 1 GEAR SHIFT FORK

  5. INSTALL NO. 1 GEAR SHIFT FORK SHAFT

  6. INSTALL NO. 1 GEAR SHIFT HEAD

  7. INSTALL NO. 2 GEAR SHIFT FORK SHAFT

  8. INSTALL NO. 2 GEAR SHIFT FORK

  9. INSTALL NO. 3 GEAR SHIFT FORK SHAFT

  10. INSTALL NO. 3 GEAR SHIFT FORK

  11. INSTALL TRANSMISSION CASE NEEDLE BEARING

  12. INSTALL TRANSMISSION CASE OIL SEAL

  13. INSTALL FRONT BEARING SHAFT SNAP RING

  14. INSTALL NO. 3 OIL RECEIVER PIPE

  15. INSTALL FRONT TRANSMISSION CASE

  16. INSTALL REVERSE IDLER GEAR

  17. INSTALL BACK-UP LIGHT SWITCH ASSEMBLY

  18. INSTALL SHIFT AND SELECT LEVER

  19. INSTALL SHIFT AND SELECT LEVER SHAFT

  20. INSTALL NO. 2 OIL RECEIVER PIPE

  21. INSTALL DRAIN PLUG SUB-ASSEMBLY

  22. INSTALL TRANSMISSION MIDDLE CASE

  23. INSTALL REVERSE IDLER GEAR SHAFT BOLT

  24. INSTALL TRANSMISSION OIL SEPARATOR

  25. INSTALL TRANSFER ADAPTER NEEDLE ROLLER BEARING

  26. INSTALL COUNTER GEAR REAR RADIAL BALL BEARING

  27. INSTALL REAR OUTPUT SHAFT BEARING

  28. INSTALL TRANSFER ADAPTER CASE PLUG

  29. INSTALL OIL SEPARATOR PACKING SEAL

  30. INSTALL NO. 1 OIL RECEIVER PIPE

  31. INSTALL MANUAL TRANSMISSION FILLER PLUG

  32. INSTALL TRANSFER ADAPTER

  33. INSTALL SHIFT DETENT BALL PLUG

  34. INSTALL MANUAL TRANSMISSION OUTPUT SHAFT REAR SET NUT

  35. INSTALL MANUAL TRANSMISSION CASE COVER

  36. INSTALL SHIFT LEVER HOUSING

  37. INSTALL FLOOR SHIFT CONTROL SHIFT LEVER RETAINER SUB-ASSEMBLY

  38. INSTALL CLUTCH RELEASE FORK SUPPORT BOOT

  39. INSTALL RELEASE FORK SUPPORT

  40. INSTALL CLUTCH RELEASE BEARING ASSEMBLY

  41. INSTALL CLUTCH RELEASE FORK SUB-ASSEMBLY

  42. INSTALL CLUTCH RELEASE FORK BOOT

Manual Transmission Unit (For 1Gd-Ftv) -- Reassembly



1. INSTALL NO. 1 RELEASE ARM
  1. Install the No. 1 release arm and shift arm pivot to the shift interlock bracket.

  1. Install a new E-ring to the shift arm pivot.



2. INSTALL NO. 4 GEAR SHIFT FORK SHAFT


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Install the compression spring and shift detent ball to the shift interlock bracket.

  1. Install the No. 4 gear shift fork shaft.



3. INSTALL NO. 4 GEAR SHIFT FORK


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Install the No. 4 gear shift fork to the No. 4 gear shift fork shaft.

  1. Using 5 mm a pin punch and hammer, tap a new slotted spring pin into the No. 4 gear shift fork and No. 4 gear shift fork shaft.

    Standard depth:
    0 to 0.5 mm (0 to 0.0196 in.)


4. INSTALL NO. 1 GEAR SHIFT FORK


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Install the No. 1 gear shift fork and No. 2 gear shift head to the No. 4 gear shift fork shaft.

  1. Using a 5 mm pin punch and hammer, tap a new slotted spring pin into the No. 2 gear shift head and No. 4 gear shift fork shaft.

    Standard depth:
    0 to 0.5 mm (0 to 0.0196 in.)


5. INSTALL NO. 1 GEAR SHIFT FORK SHAFT


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Install the compression spring and shift detent ball to the shift interlock bracket.

  1. Install the No. 1 gear shift fork shaft to the shift interlock bracket.



6. INSTALL NO. 1 GEAR SHIFT HEAD


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Install the No. 1 gear shift head to the No. 1 gear shift fork shaft.

  1. Using a 5 mm pin punch and hammer, tap a new slotted spring pin into the No. 1 gear shift head and No. 1 gear shift fork shaft.

    Standard depth:
    0 to 0.5 mm (0 to 0.0196 in.)


7. INSTALL NO. 2 GEAR SHIFT FORK SHAFT


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Install the compression spring and shift detent ball to the shift interlock bracket.

  1. Install the No. 2 gear shift fork shaft to the shift interlock bracket.



8. INSTALL NO. 2 GEAR SHIFT FORK


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Install the No. 2 gear shift fork with a new bolt.

    Torque:
    20 N*m{199 kgf*cm, 14 ft.*lbf}


9. INSTALL NO. 3 GEAR SHIFT FORK SHAFT


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Install the compression spring and shift detent ball to the shift interlock bracket.

  1. Install the No. 3 gear shift fork shaft to the shift interlock bracket.



10. INSTALL NO. 3 GEAR SHIFT FORK


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Install the No. 3 gear shift fork with a new bolt.

    Torque:
    20 N*m{199 kgf*cm, 14 ft.*lbf}


11. INSTALL TRANSMISSION CASE NEEDLE BEARING


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Ra61F Manual Transmission Transaxle.Manual Transmission System.Manual Transmission Unit (For 1Gd-Ftv)  Reassembly
  1. Using SST, install the transmission case needle bearing into the front transmission case so that dimension A in the illustration is as specified.

    SST
    09950-60010(09951-00220)
    09950-70010(09951-07100)
    Dimension A:
    0.50 to 1.50 mm (0.0197 to 0.0590 in.)
    Text in Illustration
    *a
    Front


12. INSTALL TRANSMISSION CASE OIL SEAL


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Ra61F Manual Transmission Transaxle.Manual Transmission System.Manual Transmission Unit (For 1Gd-Ftv)  Reassembly
  1. Using SST and a hammer, tap a new transmission case oil seal into the front transmission case so that dimension A in the illustration is as specified.

    SST
    09950-70010(09951-07100)
    09950-60010(09951-00470)
    Dimension A:
    60.0 to 60.8 mm (2.363 to 2.393 in.)
  1. Apply gear oil to the lip of the transmission case oil seal.



13. INSTALL FRONT BEARING SHAFT SNAP RING


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Using snap ring pliers, install the 2 front bearing shaft snap rings.



14. INSTALL NO. 3 OIL RECEIVER PIPE


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Install the No. 3 oil receiver pipe to the front transmission case.

    HINT:
    Align the protrusion of the No. 3 oil receiver pipe with the cutout of the front transmission case and install the No. 3 oil receiver pipe to the front transmission case.


15. INSTALL FRONT TRANSMISSION CASE


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Apply gear oil to all sliding and rotating parts.

  1. Temporarily install the output shaft assembly, input shaft assembly, counter gear assembly shift interlock bracket, gear shift forks, gear shift fork shafts, and tie them with a piece of rope or string.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Using a snap ring expander, expand the 2 snap rings and install the output shaft assembly, input shaft assembly, counter gear assembly shift interlock bracket, gear shift forks, gear shift fork shafts.

    HINT:
    Make sure that the snap ring fits into the grooves of the input shaft and front bearing of the counter gear shaft.
  1. Untie the output shaft assembly, input shaft assembly, counter gear assembly shift interlock bracket, gear shift forks, gear shift fork shafts.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Using a 27 mm hexagon wrench, install a new manual transmission case plug to the front transmission case.

    Torque:
    39 N*m{400 kgf*cm, 29 ft.*lbf}


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Install the shift interlock bracket with the 4 bolts.

    Torque:
    21 N*m{214 kgf*cm, 15 ft.*lbf}


16. INSTALL REVERSE IDLER GEAR


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Ra61F Manual Transmission Transaxle.Manual Transmission System.Manual Transmission Unit (For 1Gd-Ftv)  Reassembly
  1. Install the reverse idler gear, reverse idler gear bearing and reverse idler gear shaft.

    Text in Illustration
    *a
    15°
    HINT:
    Make sure that the reverse idler gear faces the correct direction as shown in the illustration.
    NOTICE:
    Make sure that the hole in the reverse idler gear shaft is in the position shown in the illustration.


17. INSTALL BACK-UP LIGHT SWITCH ASSEMBLY


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Ra61F Manual Transmission Transaxle.Manual Transmission System.Manual Transmission Unit (For 1Gd-Ftv)  Reassembly
  1. Using SST, install a new gasket and the back-up light switch assembly to the front transmission case.

    SST
    09817-16011
    Torque:
    44 N*m{449 kgf*cm, 32 ft.*lbf}


18. INSTALL SHIFT AND SELECT LEVER
  1. Install the compression spring and lock ball pin to the shift and select lever.

  1. Install the shift and select lever, shift and select cam and shift interlock plate to the shift and select lever shaft.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Using a 5 mm pin punch and hammer, tap in a new slotted pin to the shift and select lever shaft.

    Standard depth:
    1.0 to 2.0 mm (0.0394 to 0.0787 in.)
  1. Install a new bolt to the shift and select lever.

    Torque:
    47 N*m{479 kgf*cm, 35 ft.*lbf}
  1. Install a new E-ring to the lever shaft.



19. INSTALL SHIFT AND SELECT LEVER SHAFT


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Align the groove of the shift and select cam with the reverse idler shaft and the claw with the groove of the control assembly, and then install the shift and select lever shaft.



20. INSTALL NO. 2 OIL RECEIVER PIPE
  1. Install the No. 2 oil receiver pipe to the transmission middle case.



21. INSTALL DRAIN PLUG SUB-ASSEMBLY
  1. Install a new gasket and the drain plug sub-assembly to the transmission middle case.

    Torque:
    37 N*m{377 kgf*cm, 27 ft.*lbf}


22. INSTALL TRANSMISSION MIDDLE CASE


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Ra61F Manual Transmission Transaxle.Manual Transmission System.Manual Transmission Unit (For 1Gd-Ftv)  Reassembly
  1. Apply seal packing to the transmission middle case as shown in the illustration.

    Seal Packing:
    Toyota Genuine Seal Packing 1281, Three Bond 1281 or equivalent
    Text in Illustration
    *a
    Seal Packing
    NOTICE:
    Parts must be assembled within 10 minutes of application. Otherwise, the seal packing (FIPG material) must be removed and reapplied.


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Ra61F Manual Transmission Transaxle.Manual Transmission System.Manual Transmission Unit (For 1Gd-Ftv)  Reassembly
  1. Install the transmission middle case with the 11 bolts.

    Torque:
    40 N*m{408 kgf*cm, 30 ft.*lbf}
    Bolt length:
    for bolt A: 40 mm (1.57 in.)
    for bolt B: 80 mm (3.15 in.)


23. INSTALL REVERSE IDLER GEAR SHAFT BOLT


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Install a new gasket and the reverse idler gear shaft bolt to the reverse idler gear shaft.

    Torque:
    28 N*m{286 kgf*cm, 21 ft.*lbf}


24. INSTALL TRANSMISSION OIL SEPARATOR


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Install the transmission oil separator with the 2 bolts.

    Torque:
    8.5 N*m{87 kgf*cm, 75 in.*lbf}


25. INSTALL TRANSFER ADAPTER NEEDLE ROLLER BEARING


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Ra61F Manual Transmission Transaxle.Manual Transmission System.Manual Transmission Unit (For 1Gd-Ftv)  Reassembly
  1. Using SST, install the transfer adapter needle roller bearing to the transfer adapter.

    SST
    09950-60010(09951-00220)
    09950-70010(09951-07150)
    Text in Illustration
    *a
    Front


26. INSTALL COUNTER GEAR REAR RADIAL BALL BEARING


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Ra61F Manual Transmission Transaxle.Manual Transmission System.Manual Transmission Unit (For 1Gd-Ftv)  Reassembly
  1. Coat a new counter gear rear radial ball bearing with gear oil, and then using SST and a press, install it to the transfer adapter.

    SST
    09950-70010(09951-07360)
    09950-60010(09951-00650)


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Install the bearing lock plate with the bolt.

    Torque:
    11 N*m{115 kgf*cm, 8 ft.*lbf}


27. INSTALL REAR OUTPUT SHAFT BEARING


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Ra61F Manual Transmission Transaxle.Manual Transmission System.Manual Transmission Unit (For 1Gd-Ftv)  Reassembly
  1. Using SST and a press, press in 2 new rear output shaft bearings (outer race) to the transfer adapter.

    SST
    09950-70010(09951-07100,09951-07360)
    09950-60020(09951-00790)


28. INSTALL TRANSFER ADAPTER CASE PLUG


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Using a 14 mm hexagon socket wrench, install a new transfer adapter case plug to the transfer adapter.

    Torque:
    35 N*m{357 kgf*cm, 26 ft.*lbf}


29. INSTALL OIL SEPARATOR PACKING SEAL


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Install the oil separator packing seal to the transfer adapter.

    HINT:
    Insert the protruding part of the oil separator packing seal into the groove of the transfer adapter.


30. INSTALL NO. 1 OIL RECEIVER PIPE
  1. Install the No. 1 oil receiver pipe to the transfer adapter.



31. INSTALL MANUAL TRANSMISSION FILLER PLUG
  1. Install 2 new gaskets and the 2 manual transmission filler plugs to the transfer adapter.

    Torque:
    37 N*m{377 kgf*cm, 27 ft.*lbf}


32. INSTALL TRANSFER ADAPTER


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Ra61F Manual Transmission Transaxle.Manual Transmission System.Manual Transmission Unit (For 1Gd-Ftv)  Reassembly
  1. Apply seal packing to the transfer adapter as shown in the illustration.

    Seal packing:
    Toyota Genuine Seal Packing 1281, Three Bond 1281 or equivalent
    Text in Illustration
    *a
    Seal Packing
    NOTICE:
    Parts must be assembled within 10 minutes of application. Otherwise, the seal packing (FIPG material) must be removed and reapplied.
  1. Install the transfer adapter and 2 brackets to the transmission middle case with the 10 bolts.

    Torque:
    40 N*m{408 kgf*cm, 30 ft.*lbf}


33. INSTALL SHIFT DETENT BALL PLUG
  1. Install the ball and compression spring to the transfer adapter.

  1. Using a 10 mm socket hexagon wrench, install a new shift detent ball plug to the transfer adapter.

    Torque:
    25 N*m{250 kgf*cm, 18 ft.*lbf}


34. INSTALL MANUAL TRANSMISSION OUTPUT SHAFT REAR SET NUT
  1. Using a belt and wooden block, securely fasten the transmission to the workbench.

  1. Install a new output shaft spacer and a new rear output shaft bearing (inner race).



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Ra61F Manual Transmission Transaxle.Manual Transmission System.Manual Transmission Unit (For 1Gd-Ftv)  Reassembly
  1. Temporarily install a new manual transmission output shaft rear set nut by hand.

    Text in Illustration
    *1
    Output Shaft Spacer
    *2
    Rear Output Shaft Bearing
    *3
    Manual Transmission Output Shaft Rear Set Nut
    HINT:
    Fit the spacer and rear output shaft bearing securely.
  1. Move the shift and select lever shaft to N.

  1. Using SST, rotate the output shaft 15 times at a speed of 100 rpm or less in order to settle the bearing.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Ra61F Manual Transmission Transaxle.Manual Transmission System.Manual Transmission Unit (For 1Gd-Ftv)  Reassembly
  1. Using SST and a torque wrench, measure the output shaft preload.*1

    SST
    09326-35010(09326-03010,09326-03020)


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Ra61F Manual Transmission Transaxle.Manual Transmission System.Manual Transmission Unit (For 1Gd-Ftv)  Reassembly
  1. Engage 5th gear, and then secure the input shaft using SST.

    SST
    09322-35010(09322-03010,09322-03020,09322-03030,90105-12087,90170-12030)
    Text in Illustration
    *1
    Input Shaft
    HINT:
    1. Install SST securely so that (A) is in-line with the input shaft.
    2. Make sure that (A) moves back and forth by hand after installing SST.


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Ra61F Manual Transmission Transaxle.Manual Transmission System.Manual Transmission Unit (For 1Gd-Ftv)  Reassembly
  1. Using SST and a torque wrench, tighten the nut.

    Torque:
    580 N*m{5914 kgf*cm, 428 ft.*lbf}
  1. Move the shift and select lever shaft to N.

  1. Using SST, rotate the output shaft 15 times at a speed of 100 rpm or less in order to settle the bearing.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Ra61F Manual Transmission Transaxle.Manual Transmission System.Manual Transmission Unit (For 1Gd-Ftv)  Reassembly
  1. Using SST and a torque wrench, measure the output shaft preload.*2

    SST
    09326-35010(09326-03010,09326-03020)
  1. Adjust the preload so that the difference between *1 and *2 is within the specified range.

    Standard Preload (at starting):
    *2 - *1 = 0.45 to 1.05 N*m (4.59 to 10.7 kgf*cm, 3.99 to 9.29 in.*lbf)
    1. If the preload is more than the standard, replace the output shaft spacer.


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Using a chisel and hammer, caulk the manual transmission output shaft rear set nut.



35. INSTALL MANUAL TRANSMISSION CASE COVER


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Ra61F Manual Transmission Transaxle.Manual Transmission System.Manual Transmission Unit (For 1Gd-Ftv)  Reassembly
  1. Apply seal packing to the manual transmission case cover as shown in the illustration.

    Seal packing:
    Toyota Genuine Seal Packing 1281, Three Bond 1281 or equivalent
    Text in Illustration
    *a
    Seal Packing
    NOTICE:
    Parts must be assembled within 10 minutes of application. Otherwise, the seal packing (FIPG material) must be removed and reapplied.
  1. Install the manual transmission case cover with 4 new bolts.

    Torque:
    18 N*m{184 kgf*cm, 13 ft.*lbf}


36. INSTALL SHIFT LEVER HOUSING


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Install the shift lever housing with a new bolt.

    Torque:
    47 N*m{479 kgf*cm, 35 ft.*lbf}


37. INSTALL FLOOR SHIFT CONTROL SHIFT LEVER RETAINER SUB-ASSEMBLY


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Ra61F Manual Transmission Transaxle.Manual Transmission System.Manual Transmission Unit (For 1Gd-Ftv)  Reassembly
  1. Apply seal packing to the floor shift control shift lever retainer sub-assembly as shown in the illustration.

    Seal packing:
    Toyota Genuine Seal Packing 1281, Three Bond 1281 or equivalent
    Text in Illustration
    *a
    Seal Packing
    NOTICE:
    Parts must be assembled within 10 minutes of application. Otherwise, the seal packing (FIPG material) must be removed and reapplied.
  1. Install the floor shift control shift lever retainer sub-assembly with the 4 bolts.

    Torque:
    20 N*m{204 kgf*cm, 15 ft.*lbf}


38. INSTALL CLUTCH RELEASE FORK SUPPORT BOOT
  1. Install the clutch release fork support boot to the front transmission case.



39. INSTALL RELEASE FORK SUPPORT
  1. Install the release fork support to the manual transmission unit.

    Torque:
    39 N*m{400 kgf*cm, 29 ft.*lbf}


40. INSTALL CLUTCH RELEASE BEARING ASSEMBLY


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Ra61F Manual Transmission Transaxle.Manual Transmission System.Manual Transmission Unit (For 1Gd-Ftv)  Reassembly
  1. Apply release hub grease to the clutch release bearing, and then install it to the clutch release fork with the clip.

    Grease:
    Toyota Genuine Release Hub Grease or equivalent
    Text in Illustration
    *1
    Release hub grease


41. INSTALL CLUTCH RELEASE FORK SUB-ASSEMBLY
  1. Install the clutch release fork.

    NOTICE:
    After the installation, move the fork forward and backward to check that the release bearing slides smoothly.


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Ra61F Manual Transmission Transaxle.Manual Transmission System.Manual Transmission Unit (For 1Gd-Ftv)  Reassembly
  1. Apply clutch spline grease to the spline of the input shaft.

    Grease:
    Toyota Genuine Clutch Spline Grease or equivalent
    Text in Illustration
    *1
    Clutch spline grease


42. INSTALL CLUTCH RELEASE FORK BOOT