Counter Gear -- Disassembly |
| 1. INSPECT REVERSE GEAR THRUST CLEARANCE |
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Using a feeler gauge, measure the reverse gear thrust clearance.
- Standard clearance:
- 0.125 to 0.375 mm (0.00493 to 0.0148 in.)
- HINT:
- Replace the part or parts determined to be the most likely cause of the problem.
| 2. INSPECT 1ST GEAR THRUST CLEARANCE |
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Using a dial indicator, measure the 1st gear thrust clearance.
- Standard clearance:
- 0.10 to 0.43 mm (0.00394 to 0.0169 in.)
- HINT:
- Replace the part or parts determined to be the most likely cause of the problem.
| 3. INSPECT 2ND GEAR THRUST CLEARANCE |
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Using a dial indicator, measure the 2nd gear thrust clearance.
- Standard clearance:
- 0.10 to 0.43 mm (0.00394 to 0.0169 in.)
- HINT:
- Replace the part or parts determined to be the most likely cause of the problem.
| 4. INSPECT REVERSE GEAR RADIAL CLEARANCE |
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Using a dial indicator, measure the reverse gear radial clearance.
- Standard clearance:
- 0.015 to 0.065 mm (0.000591 to 0.00255 in.)
- HINT:
- Replace the part or parts determined to be the most likely cause of the problem.
| 5. INSPECT 1ST GEAR RADIAL CLEARANCE |
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Using a dial indicator, measure the 1st gear radial clearance.
- Standard clearance:
- 0.015 to 0.067 mm (0.000591 to 0.00263 in.)
- HINT:
- Replace the part or parts determined to be the most likely cause of the problem.
| 6. INSPECT 2ND GEAR RADIAL CLEARANCE |
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Using a dial indicator, measure the 2nd gear radial clearance.
- Standard clearance:
- 0.015 to 0.067 mm (0.000591 to 0.00263 in.)
| 7. REMOVE NO. 1 COUNTER GEAR FRONT BEARING SNAP RING |
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Using a snap ring expander, remove the snap ring from the counter gear.
| 8. REMOVE COUNTER GEAR FRONT BEARING |
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Using SST and a press, remove the counter gear front bearing or roller from the counter gear.
- SST
- 09950-00020
09950-70010(09951-07100)
09950-60010(09951-00320)
| 9. REMOVE REVERSE GEAR BEARING RACE INNER |
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Remove the reverse gear bearing race inner from the counter gear.
| 10. REMOVE COUNTER SHAFT REVERSE GEAR |
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Remove the counter shaft reverse gear from the counter gear.
Remove the hub sleeve, 2 shifting keys and key spring from the counter shaft reverse gear.
| 11. REMOVE REVERSE GEAR NEEDLE ROLLER BEARING |
Remove the reverse gear needle roller bearing from the counter gear.
| 12. REMOVE NO. 4 SYNCHRONIZER RING |
Remove the No. 4 synchronizer ring from the counter gear.
| 13. REMOVE BALL |
Remove the ball from the counter gear.
| 14. REMOVE COUNTER SHAFT 1ST SPEED GEAR |
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Using SST and a press, remove the counter shaft gear 1st speed together with the reverse gear spline piece from the counter gear.
- SST
- 09950-00020
| 15. REMOVE 1ST GEAR NEEDLE ROLLER BEARING |
Remove the 1st gear needle roller bearing from the counter gear.
| 16. REMOVE NO. 1 SYNCHRONIZER RING SET (for 1st Gear) |
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Remove the No. 1 synchronizer ring set from the counter gear.
| 17. REMOVE NO. 1 CLUTCH HUB SHAFT SNAP RING |
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Using a snap ring expander, remove the snap ring from the counter gear.
| 18. REMOVE COUNTER SHAFT 2ND SPEED GEAR |
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Using SST and a press, remove the counter shaft 2nd speed gear together with the No. 1 transmission clutch hub from the counter gear.
- SST
- 09950-00020
| 19. REMOVE 2ND GEAR NEEDLE ROLLER BEARING |
Remove the 2nd gear needle roller bearing from the counter gear.
| 20. REMOVE NO. 1 SYNCHRONIZER RING SET (for 2nd Gear) |
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Remove the No. 1 synchronizer ring set from the 2nd gear.
| 21. REMOVE NO. 1 TRANSMISSION CLUTCH HUB |
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Remove the hub sleeve, 3 synchromesh shifting keys, 3 balls and 3 springs from the clutch hub.
Text in Illustration *1 Spring *2 Ball *3 Synchronizer Shifting Key *4 Clutch Hub *5 Hub Sleeve - HINT:
- Use a piece of cloth to prevent the balls and springs from flying off.
| 22. REMOVE COUNTER GEAR REAR BEARING SNAP RING |
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Using a snap ring expander, remove the snap ring from the counter gear.
| 23. REMOVE COUNTER GEAR REAR RADIAL BALL BEARING |
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Using SST and a press, remove the radial ball bearing (inner race) from the counter gear.
- SST
- 09950-00020