Clutch Pedal (For Rhd) Installation


  1. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS BUSH

  2. INSTALL CLUTCH PEDAL TURNOVER BUSH

  3. INSTALL NO. 1 CLUTCH PEDAL CUSHION

  4. INSTALL CLUTCH PEDAL SHAFT COLLAR

  5. INSTALL CLUTCH PEDAL BUSH

  6. INSTALL CLUTCH PEDAL PAD

  7. INSTALL CLUTCH PEDAL STOPPER BOLT (for 5L-E)

  8. INSTALL CLUTCH SWITCH ASSEMBLY

  9. INSTALL CLUTCH PEDAL SPRING HOLDER

  10. INSTALL CLUTCH PEDAL SUB-ASSEMBLY

  11. INSTALL TURN OVER SPRING SEAT COMPRESSION SPRING

  12. INSTALL CLUTCH START SWITCH ASSEMBLY

  13. INSTALL CLUTCH PEDAL ASSEMBLY

  14. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY

  15. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

Clutch Pedal (For Rhd) -- Installation



1. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS BUSH


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Clutch.Clutch System.Clutch Pedal (For Rhd)  Installation
  1. Apply MP grease to the inside of a new clevis bush.

    Text in Illustration
    *1
    MP grease
  1. Install the clevis bush to the clutch pedal.

    HINT:
    Install the clevis bush from the left side of the vehicle.


2. INSTALL CLUTCH PEDAL TURNOVER BUSH


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Clutch.Clutch System.Clutch Pedal (For Rhd)  Installation
  1. Apply MP grease to the clutch pedal turnover bush.

    Text in Illustration
    *1
    MP grease
  1. Install the turnover bush to the clutch pedal.



3. INSTALL NO. 1 CLUTCH PEDAL CUSHION
  1. Install the 3 cushions to the clutch pedal.



4. INSTALL CLUTCH PEDAL SHAFT COLLAR


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Clutch.Clutch System.Clutch Pedal (For Rhd)  Installation
  1. Apply MP grease to the shaft collar.

    Text in Illustration
    *1
    MP grease
  1. Install the shaft collar to the clutch pedal.



5. INSTALL CLUTCH PEDAL BUSH


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Clutch.Clutch System.Clutch Pedal (For Rhd)  Installation
  1. Apply MP grease to 2 new bushes.

    Text in Illustration
    *1
    MP grease
  1. Install the 2 bushes to the clutch pedal.



6. INSTALL CLUTCH PEDAL PAD


7. INSTALL CLUTCH PEDAL STOPPER BOLT (for 5L-E)
  1. Install the stopper bolt and temporarily install the lock nut.

    HINT:
    Tighten the lock nut to the specified torque when adjusting the clutch pedal.


8. INSTALL CLUTCH SWITCH ASSEMBLY
  1. Install the clutch switch and temporarily install the lock nut.

    HINT:
    Tighten the lock nut to the specified torque when adjusting the clutch pedal.


9. INSTALL CLUTCH PEDAL SPRING HOLDER


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Clutch.Clutch System.Clutch Pedal (For Rhd)  Installation
  1. Apply MP grease to the contact surface of the spring holder.

    Text in Illustration
    *1
    MP grease
  1. Install the spring holder.



10. INSTALL CLUTCH PEDAL SUB-ASSEMBLY
  1. Install the clutch pedal and washer to the clutch pedal support with the nut and bolt.

    Torque:
    34 N*m{350 kgf*cm, 25 ft.*lbf}
    HINT:
    Install the bolt from the left side of the vehicle.


11. INSTALL TURN OVER SPRING SEAT COMPRESSION SPRING
  1. Install the compression spring to the clutch pedal and spring holder.



12. INSTALL CLUTCH START SWITCH ASSEMBLY
  1. for LHD:

    1. Install the clutch start switch assembly with the nut.

      Torque:
      16 N*m{160 kgf*cm, 12 ft.*lbf}
    2. Connect the clutch start switch connector.

  1. for RHD:

    1. Install the clutch start switch assembly with the nut.

      Torque:
      16 N*m{160 kgf*cm, 12 ft.*lbf}
    2. Connect the clutch start switch connector and attach the clamp.



13. INSTALL CLUTCH PEDAL ASSEMBLY
  1. Install the clutch pedal with the bolt.

    Torque:
    18 N*m{184 kgf*cm, 13 ft.*lbf}


14. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY
  1. Install the clutch master cylinder (LandCruiser RM0000032QZ00BX.html).



15. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY
  1. Install the lower No. 1 instrument panel airbag (LandCruiser RM0000046J600OX.html).