Clutch Pedal (For Rhd) -- Installation |
1. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS BUSH |
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Apply MP grease to the inside of a new clevis bush.
Text in Illustration *1 MP grease
Install the clevis bush to the clutch pedal.
- HINT:
- Install the clevis bush from the left side of the vehicle.
2. INSTALL CLUTCH PEDAL TURNOVER BUSH |
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Apply MP grease to the clutch pedal turnover bush.
Text in Illustration *1 MP grease
Install the turnover bush to the clutch pedal.
3. INSTALL NO. 1 CLUTCH PEDAL CUSHION |
Install the 3 cushions to the clutch pedal.
4. INSTALL CLUTCH PEDAL SHAFT COLLAR |
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Apply MP grease to the shaft collar.
Text in Illustration *1 MP grease
Install the shaft collar to the clutch pedal.
5. INSTALL CLUTCH PEDAL BUSH |
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Apply MP grease to 2 new bushes.
Text in Illustration *1 MP grease
Install the 2 bushes to the clutch pedal.
6. INSTALL CLUTCH PEDAL PAD |
7. INSTALL CLUTCH PEDAL STOPPER BOLT (for 5L-E) |
Install the stopper bolt and temporarily install the lock nut.
- HINT:
- Tighten the lock nut to the specified torque when adjusting the clutch pedal.
8. INSTALL CLUTCH SWITCH ASSEMBLY |
Install the clutch switch and temporarily install the lock nut.
- HINT:
- Tighten the lock nut to the specified torque when adjusting the clutch pedal.
9. INSTALL CLUTCH PEDAL SPRING HOLDER |
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Apply MP grease to the contact surface of the spring holder.
Text in Illustration *1 MP grease
Install the spring holder.
10. INSTALL CLUTCH PEDAL SUB-ASSEMBLY |
Install the clutch pedal and washer to the clutch pedal support with the nut and bolt.
- Torque:
- 34 N*m{350 kgf*cm, 25 ft.*lbf}
- HINT:
- Install the bolt from the left side of the vehicle.
11. INSTALL TURN OVER SPRING SEAT COMPRESSION SPRING |
Install the compression spring to the clutch pedal and spring holder.
12. INSTALL CLUTCH START SWITCH ASSEMBLY |
for LHD:
Install the clutch start switch assembly with the nut.
- Torque:
- 16 N*m{160 kgf*cm, 12 ft.*lbf}
Connect the clutch start switch connector.
for RHD:
Install the clutch start switch assembly with the nut.
- Torque:
- 16 N*m{160 kgf*cm, 12 ft.*lbf}
Connect the clutch start switch connector and attach the clamp.
13. INSTALL CLUTCH PEDAL ASSEMBLY |
Install the clutch pedal with the bolt.
- Torque:
- 18 N*m{184 kgf*cm, 13 ft.*lbf}
14. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY |
Install the clutch master cylinder (LandCruiser RM0000032QZ00BX.html).
15. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY |
Install the lower No. 1 instrument panel airbag (LandCruiser RM0000046J600OX.html).