Compressor (For 1Gr-Fe) Reassembly

Install the magnet clutch stator with the parts shown in the illustration matched.

Using a snap ring expander, install a new snap ring with the chamfered side facing up.

NOTICE:

When installing the snap ring, do not widen it excessively.

Connect the connector.

Using a snap ring expander, install the magnet clutch rotor and a new snap ring with the chamfered side facing up.

NOTICE:

1. Do not damage the seal cover of the bearing when installing the snap ring.
   
2. When installing the snap ring, do not widen it excessively.
   

Install the compressor washer(s) and magnet clutch hub.

NOTICE:

Do not change the combination of the compressor washer(s) used before disassembly.

Using SST, hold the magnet clutch hub and install the bolt.

SST

09985-00270

Torque:

18 N*m{184 kgf*cm, 13 ft.*lbf}

NOTICE:

Make sure that there is no foreign matter or oil on the compressor shaft, bolt, and clutch hub.

Install the cooler bracket with the screw.

Attach the clamp.

Clamp the cooler compressor in a vise.

Set the dial indicator to the magnet clutch hub.

Connect the battery positive lead to terminal 3 of the magnet clutch connector and the negative lead to the ground wire. Turn the magnet clutch on and off and measure the clearance.

Standard clearance:

0.35 to 0.60 mm (0.014 to 0.024 in.)

Compressor washer thickness:

0.1 mm (0.004 in.)
0.3 mm (0.012 in.)
0.5 mm (0.020 in.)

NOTICE:

Adjustment should be performed with 3 or fewer magnet clutch washers.

Remove the cooler compressor from the vise.