Starter -- Disassembly |
| 1. REMOVE STARTER YOKE ASSEMBLY |
Remove the screw and terminal 50 wire.
Remove the nut and disconnect the terminal C wire.
Text in Illustration *1 Terminal C
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Remove the 2 through bolts and O-rings and pull out the starter yoke with the armature.
| 2. REMOVE MAGNET STARTER SWITCH ASSEMBLY |
Remove the 2 screws and magnet starter switch.
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Remove the return spring.
Remove the starter clutch, starter armature pinion, starter idle pinion, retainer and clutch roller from the starter drive housing.
Text in Illustration *1 Starter Clutch *2 Starter Armature Pinion *3 Starter Idle Pinion *4 Retainer *5 Clutch Roller
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Using a magnet hand, remove the steel ball from the clutch shaft hole.
Text in Illustration *1 Magnet Hand
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| 3. REMOVE STARTER BRUSH HOLDER ASSEMBLY |
Disconnect the 4 brushes from the starter brush holder.
Using a screwdriver, hold back the brush spring.
Disconnect the brush from the starter brush holder.
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Remove the starter brush holder.
| 4. REMOVE STARTER ARMATURE ASSEMBLY |
Using a plastic-faced hammer, tap the end of the starter yoke and remove the starter armature.
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