Cylinder Block Replacement


  1. REPLACE TIGHT PLUG

  2. REPLACE STRAIGHT PIN

  3. REPLACE RING PIN

Cylinder Block -- Replacement



1. REPLACE TIGHT PLUG
NOTICE:
If water leaks from the tight plug or the plug is corroded, replace it.

  1. Remove the tight plugs.

  1. Apply adhesive to new tight plugs.

    Adhesive:
    Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
    NOTICE:
    Do not start the engine for 1 hour after installation.

  1. Position A:
    Using a 14 mm steel bar and hammer, tap in the tight plug as shown in the illustration.



  1. Other Positions:
    Using SST and a hammer, tap in the tight plugs as shown in the illustration.
    Position B

    SST
    09950-60010(09951-00180)
    09950-70010(09951-07100)
    Position C
    SST
    09950-60010(09951-00190)
    09950-70010(09951-07100)
    Position D
    SST
    09950-60010(09951-00200)
    09950-70010(09951-07100)
    Position E and H
    SST
    09950-60010(09951-00350)
    09950-70010(09951-07100)
    Position F
    SST
    09950-60010(09951-00400,09951-00450)
    09950-70010(09951-07100)
    Position G
    SST
    09950-60010(09951-00450)
    09950-70010(09951-07100)


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Kd-Ftv Engine Mechanical.Engine.Cylinder Block Replacement


    Text in Illustration
    *1
    		Stops
    		-
    		-
    *a
    		for Right Side
    		*b
    		for Left Side
    *c
    		for Front Side
    		*d
    		for Rear Side


2. REPLACE STRAIGHT PIN
NOTICE:
It is not necessary to remove the straight pin unless it is being replaced.

  1. Remove the straight pins.



  1. Using a plastic-faced hammer, tap in new straight pins to the cylinder block.

    Standard Protrusion Height:
    Item
    		Specified Condition
    Pin A
    		6 mm (0.234 in.) or less
    Pin B
    		7.5 mm (0.295 in.) or less
    Pin C
    		12 mm (0.472 in.) or less
    Pin D
    		5 to 8 mm (0.197 to 0.315 in.) or less


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Kd-Ftv Engine Mechanical.Engine.Cylinder Block Replacement


    Text in Illustration
    *a
    		for Front Side
    		*b
    		for Rear Side
    *c
    		for Oil Pan Side
    		-
    		-


3. REPLACE RING PIN
NOTICE:
It is not necessary to remove the ring pin unless it is being replaced.

  1. Remove the ring pins.



  1. Using a plastic-faced hammer, tap in new ring pins to the cylinder block.

    Standard Protrusion:
    6 mm (0.236 in.) or less


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Kd-Ftv Engine Mechanical.Engine.Cylinder Block Replacement


    Text in Illustration
    *a
    		Cylinder Head Side
    		-
    		-