Clutch Unit (For 1Kd-Ftv) Installation

Insert SST into the clutch disc. Then insert SST (together with the clutch disc) into the flywheel to install the clutch disc.

SST

09301-00110

Text in Illustration

Flywheel Side

NOTICE:

Be sure to install the clutch disc so that it is facing in the correct direction.

Align the matchmarks on the clutch cover and flywheel.

Tighten the 6 bolts uniformly in the order shown in the illustration, starting with the bolt located near the knock pin on the top.

SST

09301-00110

Torque:

19 N*m{194 kgf*cm, 14 ft.*lbf}

HINT:

Move SST up and down, and right and left lightly after checking that the clutch disc assembly is in the center, and then tighten the bolts.

Using a dial indicator with a roller instrument, measure the diaphragm spring tip alignment.

SST

09333-00013

Maximum non-alignment:

0.5 mm (0.0196 in.)

1. If the is alignment is more than the maximum, use SST to adjust the diaphragm spring tip alignment.
   

Install the release fork support to the manual transmission unit.

Torque:

39 N*m{400 kgf*cm, 29 ft.*lbf}

Apply release hub grease to the clutch release bearing, and then install it to the clutch release fork with the clip.

Grease:

Toyota Genuine Release Hub Grease or equivalent

Install the clutch release fork.

NOTICE:

After the installation, move the fork forward and backward to check that the release bearing slides smoothly.

Apply clutch spline grease to the spline of the input shaft.

Grease:

Toyota Genuine Clutch Spline Grease or equivalent

Install the manual transmission unit assembly (LandCruiser RM00000178Q014X.html).