Hood Adjustment


  1. REMOVE UPPER RADIATOR SUPPORT SEAL

  2. REMOVE RADIATOR GRILLE

  3. REMOVE MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)

  4. INSPECT HOOD SUB-ASSEMBLY

  5. ADJUST HOOD SUB-ASSEMBLY

  6. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)

  7. INSTALL RADIATOR GRILLE

  8. ADJUST MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)

  9. INSTALL UPPER RADIATOR SUPPORT SEAL

Hood -- Adjustment


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Door Hatch.Hood.Hood  Adjustment
HINT:
  1. Use the same procedure for RHD and LHD vehicles.
  2. The procedure listed below is for LHD vehicles.
  3. Centering bolts are used to mount the hood hinge and hood lock. The hood and hood lock cannot be adjusted with the centering bolts installed. Substitute the centering bolts with standard bolts when making adjustments.
  4. The specified torque for standard bolts is shown in the standard bolt chart (LandCruiser RM00000118W0G8X.html).


1. REMOVE UPPER RADIATOR SUPPORT SEAL
  1. Remove the 13 clips and upper radiator support seal.



2. REMOVE RADIATOR GRILLE


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Door Hatch.Hood.Hood  Adjustment
  1. Put protective tape around the radiator grille.

  1. Remove the 4 screws.

  1. Detach the 8 claws and remove the radiator grille.

    Text in Illustration
    *1
    Protective Tape


3. REMOVE MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Disconnect the sensor connector.

  1. Remove the 3 bolts and millimeter wave radar sensor assembly.



4. INSPECT HOOD SUB-ASSEMBLY


  1. Check that the clearance measurements of areas A through F are within each standard range.


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Door Hatch.Hood.Hood  Adjustment


    Standard:

    Area
    Measurement
    Area
    Measurement
    A
    Reference
    7.5 to 10.5 mm (0.295 to 0.413 in.)
    B
    Reference
    3.55 to 6.55 mm (0.140 to 0.258 in.)
    C
    2.0 to 5.0 mm (0.0787 to 0.197 in.)
    D
    -1.5 to 1.5 mm (-0.0591 to 0.0591 in.)
    E
    2.0 to 5.0 mm (0.0787 to 0.197 in.)
    F
    -1.5 to 1.5 mm (-0.0591 to 0.0591 in.)


5. ADJUST HOOD SUB-ASSEMBLY


  1. Adjust the hood position.



      Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
    1. Loosen the 4 hinge bolts on the hood.

    2. Move the hood and adjust the clearance between the hood and front fender.

    3. Tighten the 4 hinge bolts on the hood.

      Torque:
      13 N*m{133 kgf*cm, 10 ft.*lbf}


  1. Adjust the height of the front end of the hood using the cushion rubbers.



      Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
    1. Adjust the 2 cushion rubbers so that the heights of the hood and fender are aligned.

      HINT:
      Raise or lower the front end of the hood by turning the 2 cushion rubbers.


  1. Adjust the hood lock.



      Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
    1. Loosen the 3 bolts.

    2. Adjust the hood lock and tighten the 3 bolts.

      Torque:
      7.5 N*m{76 kgf*cm, 66 in.*lbf}
    3. Check that the striker can smoothly engage with the hood lock.



6. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Door Hatch.Hood.Hood  Adjustment
  1. Connect the connector.

  1. Attach the 2 guides.

  1. Install the millimeter wave radar sensor assembly with the 3 bolts in alphabetical order.

    Torque:
    5.5 N*m{56 kgf*cm, 49 in.*lbf}


7. INSTALL RADIATOR GRILLE
  1. Attach the 8 claws to install the radiator grille.

  1. Install the 4 screws.



8. ADJUST MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Door Hatch.Hood.Hood  Adjustment
Text in Illustration
*a
Approximately. 10 m (32.8 ft.)
*b
Approximately. 14 m (45.9 ft.)
CAUTION:
Exposure to radio frequency emissions is hazardous to your health. It is hazardous to be within 20 cm (7.87 in.) of the radio frequency aperture of the device.
NOTICE:
  1. This device complies with FCC radio frequency emission regulations.
  2. Perform adjustment on a level surface.
  3. Make sure that no large pieces of metal are within a 10 m (32.8 ft.) x 14 m (45.9 ft.) area in front of the vehicle. If possible, the surrounding area should also be free of large metal objects.
  1. Before adjusting the radar beam axis, prepare the vehicle as follows.

    1. Check the tire pressure and adjust it if necessary.

    2. Remove all excess weight from the vehicle (luggage, heavy objects, etc.).



  1. Check and adjust the vertical direction of the radar sensor.



      Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Door Hatch.Hood.Hood  Adjustment
    1. Remove dust, oil and foreign matter from the level rack of the radar sensor.

      Text in Illustration
      *1
      Level
    2. Set a level on the level rack of the radar sensor.



    3. Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Door Hatch.Hood.Hood  Adjustment
    4. Check that the level's air bubble is within the red frame.

      Text in Illustration
      *1
      Air Bubble
      *2
      Level
      *3
      Screwdriver Insertion Hole
      *4
      Bolt A
      *a
      LH
      *b
      FR
      OK:
      Level's air bubble is within red frame.
      If the bubble is not within the red frame, use a screwdriver to adjust bolt A until the level's air bubble is within the red frame.
      HINT:
      1. The adjustable range within the red frame of the level is +/-0.2°.
      2. The target angle is +0.2° (upward angle of 0.2°).
      Result:
      Adjustment Direction
      Adjustment Procedure
      Adjustment Angle (Reference)
      Vertical adjustment
      Upward direction: Turn bolt A to negative (-) side
      For every rotation of screwdriver, sensor moves approximately 0.12 °
      Downward direction: Turn bolt A to positive (+) side


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Door Hatch.Hood.Hood  Adjustment
  1. Adjust the reflector height.

    Text in Illustration
    *1
    Millimeter Wave Radar Sensor Assembly

    1. Adjust the reflector so that the center of SST reflector is the same height as the millimeter wave radar sensor.

      SST
      09870-60000(09870-60010)
      09870-60040
      HINT:
      Prepare a string that is more than 10 m (32.8 ft.) long with a sharp-pointed weight (plumb bob), and a 5 m (16.4 ft.) tape measure.


  1. Place the reflector.



    1. From the center of the front bumper (center of the emblem), hang a weight with a pointed tip, and mark point B on the ground.


      Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Door Hatch.Hood.Hood  Adjustment


      Text in Illustration
      *1
      String
      *2
      Weight
      *a
      Center
      *b
      Point B


    2. From the center of the rear bumper (center of the emblem), hang a weight with a pointed tip, and mark point A on the ground.


      Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Door Hatch.Hood.Hood  Adjustment


      Text in Illustration
      *1
      String
      *2
      Weight
      *a
      Center
      *b
      Point A
    3. Using a piece of string that uses point A as a starting point and that passes through point B, make a straight line on the ground ahead of the vehicle 5 m (16.4 ft.) or more from point B.

      HINT:
      1. Make sure to secure the string (using tape, etc.) when it is taut.
      2. Lightly flick the string with your fingers several times to confirm that the string is aligned above point B.


    4. Mark point C at a location 5000 mm (16.4 ft.) from point B.


      Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Door Hatch.Hood.Hood  Adjustment


      Text in Illustration
      *a
      Point A
      *b
      Point B
      *c
      Point C
      *d
      Point D (SST (Reflector) Placement Position)
      *e
      5000 mm (16.4 ft.)
      *f
      19.2 mm (0.756 in.)
    5. Mark point D at a location 19.2 mm (0.756 in.) from point C.

    6. Place SST (reflector) at point D.

      NOTICE:
      Perform the operation as precisely as possible.
  1. Check the radar beam axis.

    HINT:
    If a screen indicating an error is displayed while performing this procedure, perform the procedure again from *1.

    1. Connect the intelligent tester to the DLC3.

    2. Turn the ignition switch to ON.

    3. Turn the intelligent tester main switch on, and turn the cruise control main switch on.

    4. Select "Auto" from the intelligent tester display screen.*1

    5. Select "Radar Cruise" from the display screen.

    6. Select "Utility" from the display screen.

    7. Select "Beam Axis Adjustment" from the display screen.

    8. Follow the tester display and select "Next".

      NOTICE:
      1. Turn the cruise control main switch on before pressing Next.
      2. Make sure there is at least 20 cm (7.87 in.) between the radar sensor and any nearby individuals.
        CAUTION:
        Do not come within 20 cm (7.87 in.) of the radar sensor.
    9. Check the following items on the radar cruise divergence data screen.

      CAUTION:
      While using the beam axis adjustment mode of the intelligent tester, the actual direction and angle of the radar sensor may be different from the data on the intelligent tester. In such a case, the deviation is displayed on the multi-information display of the combination meter.
      1. Confirm that the distance is approximately 5 m (16.4 ft.).
        HINT:
        1. A value between 0.0 and 6.3 m (20.7 ft.) is indicated.
        2. If the distance is 0 m (0 ft.), the sensor cannot detect the target. Reconfirm that there is no metal in the specified area in front of the vehicle (refer to the NOTICE at the beginning of this adjustment procedure).
      2. Confirm that the left/right side value is between 0.0 and 6.3 m (20.7 ft.).
        HINT:
        If the distance is 0 m (0 ft.), the sensor cannot detect the target. Reconfirm that there is no metal in the specified area in front of the vehicle (refer to the NOTICE at the beginning of this adjustment procedure).


  1. Check and adjust the horizontal direction of the radar sensor.

    1. Check that the divergence of the radar beam axis is 0°.

      Standard:
      0° (Both right and left)
      If the axis is not as specified, use a screwdriver to adjust bolt B until the divergence of the radar beam axis is 0°.


    2. Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Door Hatch.Hood.Hood  Adjustment
    3. Using a screwdriver, turn and adjust bolt B for horizontal adjustment of the millimeter wave radar sensor based on the measured divergence of the beam axis.

      Text in Illustration
      *1
      Screwdriver Insertion Hole
      *2
      Bolt B
      Result:
      Adjustment Direction
      Adjustment Procedure
      Adjustment Angle (Reference)
      Horizontal adjustment
      Right direction: Turn bolt B to positive (+) side
      For every rotation of screwdriver, sensor moves approximately 0.07 °
      Left direction: Turn bolt B to negative (-) side
      HINT:
      1. If "LEFT SIDE: 1.0°" is displayed, the divergence is 1.0° in the left direction. Turn bolt B approximately 14.8 turns to the negative (-) side.
      2. If the value does not change to 0°, it is possible that the sensor is aiming at something different. Reconfirm that there are no reflective materials in the surrounding area.
    4. Select "Next". The driving learning value is automatically reset.

      HINT:
      A buzzer will sound for 10 seconds or more.
    5. Disconnect the intelligent tester from the DLC3.



  1. Recheck and readjust the vertical direction of the radar sensor.



      Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Door Hatch.Hood.Hood  Adjustment
    1. Set a level on the level rack of the radar sensor.

      Text in Illustration
      *1
      Level


    2. Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Door Hatch.Hood.Hood  Adjustment
    3. Check that the level's air bubble is within the red frame.

      Text in Illustration
      *1
      Air Bubble
      *2
      Level
      *3
      Screwdriver Insertion Hole
      *4
      Bolt A
      *a
      LH
      *b
      FR
      OK:
      Level's air bubble is within the red frame.
      If the bubble is not within the red frame, use a screwdriver to adjust bolt A until the level's air bubble is within the red frame.
      HINT:
      1. The adjustable range within the red frame is +/-0.2°.
      2. The target angle is +0.2° (upward angle of 0.2°).
      Result:
      Adjustment Direction
      Adjustment Procedure
      Adjustment Angle (Reference)
      Vertical adjustment
      Upward direction: Turn bolt A to negative (-) side
      For every rotation of screwdriver, sensor moves approximately 0.12 °
      Downward direction: Turn bolt A to positive (+) side


9. INSTALL UPPER RADIATOR SUPPORT SEAL
  1. Install the upper radiator support seal with the 13 clips.