Vane Pump (For 1Gd-Ftv) Disassembly


  1. SECURE VANE PUMP ASSEMBLY

  2. REMOVE SUCTION PORT UNION

  3. REMOVE VANE PUMP REAR HOUSING

  4. REMOVE VANE PUMP ROTOR

  5. REMOVE VANE PUMP SHAFT WITH PULLEY

  6. REMOVE VANE PUMP CAM RING

  7. REMOVE FRONT VANE PUMP SIDE PLATE

  8. REMOVE VANE PUMP HOUSING OIL SEAL

Vane Pump (For 1Gd-Ftv) -- Disassembly



1. SECURE VANE PUMP ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Power Assist Systems.Power Steering System (W/ Vsc).Vane Pump (For 1Gd-Ftv)  Disassembly
  1. Using SST, secure the vane pump assembly in a vise.

    SST
    09630-00014(09631-00132)


2. REMOVE SUCTION PORT UNION


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Remove the bolt and suction port union.

  1. Remove the O-ring from the suction port union.



3. REMOVE VANE PUMP REAR HOUSING


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Remove the 4 bolts and vane pump rear housing.

  1. Remove the O-ring from the vane pump rear housing.



4. REMOVE VANE PUMP ROTOR
  1. Remove the 10 vane pump plates.

    NOTICE:
    Take care not to drop the vane pump plates.
  1. Remove the vane pump rotor.



5. REMOVE VANE PUMP SHAFT WITH PULLEY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Using 2 screwdrivers, remove the snap ring from the vane pump shaft with pulley.

  1. Remove the vane pump shaft with pulley.



6. REMOVE VANE PUMP CAM RING
  1. Remove the vane pump cam ring from the vane pump front housing.



7. REMOVE FRONT VANE PUMP SIDE PLATE
  1. Remove the front vane pump side plate from the vane pump front housing.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Remove the O-ring from the front vane pump side plate.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Remove the O-ring from the vane pump front housing.



8. REMOVE VANE PUMP HOUSING OIL SEAL


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Power Assist Systems.Power Steering System (W/ Vsc).Vane Pump (For 1Gd-Ftv)  Disassembly
  1. Using a screwdriver and piece of cloth, pry out the vane pump housing oil seal.

    Text in Illustration
    *a
    Cloth
    NOTICE:
    Be careful not to damage the vane pump front housing.