Manual Transmission Assembly Installation


  1. INSTALL TRANSFER ASSEMBLY

  2. INSTALL MANUAL TRANSMISSION UNIT ASSEMBLY

  3. INSTALL STIFFENER PLATE LH

  4. INSTALL STIFFENER PLATE RH

  5. INSTALL REAR NO. 1 ENGINE MOUNTING INSULATOR

  6. INSTALL NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY

  7. INSTALL FRONT SUSPENSION MEMBER BRACKET LH

  8. INSTALL FRONT SUSPENSION MEMBER BRACKET RH

  9. INSTALL STARTER ASSEMBLY

  10. CONNECT CLUTCH RELEASE CYLINDER ASSEMBLY

  11. INSTALL TRANSFER AND MANUAL TRANSMISSION BREATHER HOSE SUB-ASSEMBLY

  12. CONNECT WIRE HARNESS

  13. INSTALL PROPELLER SHAFT ASSEMBLY

  14. INSTALL FRONT PROPELLER SHAFT ASSEMBLY

  15. INSTALL FRONT EXHAUST PIPE ASSEMBLY

  16. ADD MANUAL TRANSMISSION OIL

  17. INSTALL TRANSFER CASE LOWER PROTECTOR

  18. INSTALL SHIFT LEVER ASSEMBLY

  19. INSTALL NO. 1 SHIFT AND SELECT LEVER BOOT

  20. INSTALL CENTER FLOOR CARPET ASSEMBLY (for Bench Seat Type)

  21. INSTALL FRONT SEAT ASSEMBLY (for Bench Seat Type)

  22. INSTALL CONSOLE BOX (for Bench Seat Type)

  23. INSTALL CONSOLE PANEL SUB-ASSEMBLY (for Separate Type)

  24. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY

  25. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Manual Transmission Assembly -- Installation



1. INSTALL TRANSFER ASSEMBLY

  1. Install the transfer assembly with the 8 bolts and bracket.

    Torque:
    24 N*m{245 kgf*cm, 18 ft.*lbf}
    NOTICE:
    Take care not to damage the adaptor rear oil seal with the transfer input gear spline.


2. INSTALL MANUAL TRANSMISSION UNIT ASSEMBLY

  1. Align the input shaft with the clutch disc and install the transmission to the engine.

  1. Install the 4 bolts.

    Torque:
    72 N*m{730 kgf*cm, 52 ft.*lbf}


3. INSTALL STIFFENER PLATE LH


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.G52F Manual Transmission Transaxle.Manual Transmission System.Manual Transmission Assembly Installation

  1. Install the stiffener plate with the 4 bolts.

    Torque:
    for bolt A:
    37 N*m{380 kgf*cm, 27 ft.*lbf}
    for bolt B:
    69 N*m{701 kgf*cm, 50 ft.*lbf}


4. INSTALL STIFFENER PLATE RH


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.G52F Manual Transmission Transaxle.Manual Transmission System.Manual Transmission Assembly Installation

  1. Install the stiffener plate with the 4 bolts.

    Torque:
    for bolt A:
    37 N*m{380 kgf*cm, 27 ft.*lbf}
    for bolt B:
    69 N*m{701 kgf*cm, 50 ft.*lbf}


5. INSTALL REAR NO. 1 ENGINE MOUNTING INSULATOR

  1. Install the mounting insulator with the 4 bolts.

    Torque:
    73 N*m{739 kgf*cm, 54 ft.*lbf}


6. INSTALL NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY

  1. Install the frame crossmember with the 4 bolts and 4 nuts.

    Torque:
    72 N*m{734 kgf*cm, 53 ft.*lbf}

  1. Install the 4 bolts to the rear No. 1 engine mounting insulator.

    Torque:
    30 N*m{306 kgf*cm, 22 ft.*lbf}


7. INSTALL FRONT SUSPENSION MEMBER BRACKET LH

  1. Install the member bracket with the 4 bolts.

    Torque:
    33 N*m{337 kgf*cm, 24 ft.*lbf}


8. INSTALL FRONT SUSPENSION MEMBER BRACKET RH

  1. Install the member bracket with the 4 bolts.

    Torque:
    33 N*m{337 kgf*cm, 24 ft.*lbf}


9. INSTALL STARTER ASSEMBLY

  1. Install the starter (LandCruiser RM0000014ED00QX.html).



10. CONNECT CLUTCH RELEASE CYLINDER ASSEMBLY

  1. Connect the release cylinder with the 2 bolts.

    Torque:
    12 N*m{120 kgf*cm, 9 ft.*lbf}


11. INSTALL TRANSFER AND MANUAL TRANSMISSION BREATHER HOSE SUB-ASSEMBLY

  1. Install the 3 breather hoses to the shift lever retainer and transfer adapter and attach the clamp.



12. CONNECT WIRE HARNESS

  1. Connect the 2 connectors and attach the 4 clamps.



13. INSTALL PROPELLER SHAFT ASSEMBLY

  1. Install the propeller shaft (LandCruiser RM0000029WN00TX.html).



14. INSTALL FRONT PROPELLER SHAFT ASSEMBLY

  1. Install the front propeller shaft (LandCruiser RM00000291O00UX.html).



15. INSTALL FRONT EXHAUST PIPE ASSEMBLY

  1. Install the front exhaust pipe (LandCruiser RM000004565005X.html).



16. ADD MANUAL TRANSMISSION OIL


17. INSTALL TRANSFER CASE LOWER PROTECTOR

  1. Install the transfer case lower protector with the 4 bolts.

    Torque:
    18 N*m{184 kgf*cm, 13 ft.*lbf}


18. INSTALL SHIFT LEVER ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.G52F Manual Transmission Transaxle.Manual Transmission System.Manual Transmission Assembly Installation

  1. Apply MP grease to the tip of the shift lever assembly.

    Text in Illustration
    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
    		MP Grease

  1. Cover the shift lever cap with a cloth.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.G52F Manual Transmission Transaxle.Manual Transmission System.Manual Transmission Assembly Installation

  1. While pressing down on the shift lever cap, turn it clockwise to install the shift lever assembly.

    Text in Illustration
    *1
    		Shift Lever Cap
    *a
    		Press down
    *b
    		Clockwise
    *c
    		Lock


19. INSTALL NO. 1 SHIFT AND SELECT LEVER BOOT

  1. Install the boot with the 4 screws and 2 clips.



20. INSTALL CENTER FLOOR CARPET ASSEMBLY (for Bench Seat Type)

  1. Install the center floor carpet assembly with the 4 bolts.

    Torque:
    7.0 N*m{71 kgf*cm, 61 in.*lbf}


21. INSTALL FRONT SEAT ASSEMBLY (for Bench Seat Type)
(LandCruiser RM00000390Q01CX.html)


22. INSTALL CONSOLE BOX (for Bench Seat Type)
(LandCruiser RM000004ZXW004X.html)


23. INSTALL CONSOLE PANEL SUB-ASSEMBLY (for Separate Type)
for Manual Transmission: (LandCruiser RM0000046N6006X.html)
w/ Refrigerated Cool Box: (LandCruiser RM0000046MQ00KX.html)


24. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY


25. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (LandCruiser RM000003YMF011X.html).