Intake Manifold Installation


  1. INSTALL INTAKE MANIFOLD

  2. INSTALL PURGE VSV

  3. INSTALL FUEL DELIVERY PIPE WITH FUEL INJECTOR

  4. INSTALL THROTTLE WITH MOTOR BODY ASSEMBLY

  5. INSTALL STARTER ASSEMBLY

  6. INSTALL FRONT NO. 1 FENDER APRON TO FRAME SEAL LH

  7. INSTALL FRONT FENDER APRON SEAL LH

  8. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Intake Manifold -- Installation



1. INSTALL INTAKE MANIFOLD
  1. Install the purge line hose to the intake manifold, and slide the clip to secure the hose.

  1. Install the 2 wire harness clamp brackets to the intake manifold with the 2 bolts.

    Torque:
    8.0 N*m{82 kgf*cm, 71 in.*lbf}


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Install the intake manifold insulator to the intake manifold.

    HINT:
    Insert the protrusions of the intake manifold insulator into the grille of the intake manifold.

    NOTICE:
    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.2Tr-Fe Intake Exhaust.Intake System.Intake Manifold  Installation
    Insert the intake manifold insulator until the position of the line as shown in the illustration.
    Text in Illustration
    *1
    Intake Manifold Insulator
    *a
    Line


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Install a new gasket to the intake manifold.

  1. Install the intake manifold with the 5 bolts and 2 nuts.

    Torque:
    25 N*m{255 kgf*cm, 18 ft.*lbf}
  1. Install the 2 No. 2 intake manifold insulators to the intake manifold.

  1. Connect the No. 3 ventilation hose to the intake manifold, and slide the clip to secure the hose.

  1. Attach the No. 2 water by-pass hose to the intake manifold.

  1. Attach the 2 wire harness clamps to the 2 wire harness clamp brackets.



2. INSTALL PURGE VSV
  1. Install the purge VSV with the bolt.

    Torque:
    9.0 N*m{92 kgf*cm, 80 in.*lbf}
  1. Connect the 2 purge line hoses to the purge VSV.

  1. Connect the purge VSV connector.



3. INSTALL FUEL DELIVERY PIPE WITH FUEL INJECTOR
(LandCruiser RM000000Q460CBX.html)


4. INSTALL THROTTLE WITH MOTOR BODY ASSEMBLY
(LandCruiser RM000000VWL03XX.html)


5. INSTALL STARTER ASSEMBLY
  1. for 1.4 kW Type: (LandCruiser RM000003REW00OX.html)
  2. for 2.0 kW Type: (LandCruiser RM00000179J00VX.html)


6. INSTALL FRONT NO. 1 FENDER APRON TO FRAME SEAL LH
  1. Install the front No. 1 fender apron to frame seal LH with the 5 clips.



7. INSTALL FRONT FENDER APRON SEAL LH
  1. Install the front fender apron seal LH with the 5 clips.



8. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (LandCruiser RM000003YMF011X.html).