Diesel Throttle Body Installation


  1. INSTALL DIESEL THROTTLE BODY ASSEMBLY

  2. INSTALL NO. 1 INTAKE PIPE

  3. CONNECT NO. 4 VACUUM TRANSMITTING PIPE SUB-ASSEMBLY

  4. CONNECT INLET HEATER WATER HOSE

Diesel Throttle Body -- Installation



1. INSTALL DIESEL THROTTLE BODY ASSEMBLY

  1. Install a new gasket and the diesel throttle body with the 2 bolts and 2 nuts.

    Torque:
    20 N*m{204 kgf*cm, 15 ft.*lbf}

  1. Connect the throttle position sensor connector.



2. INSTALL NO. 1 INTAKE PIPE

  1. Connect the No. 1 intake pipe with the air hose and install the 2 bolts.

    Torque:
    20 N*m{204 kgf*cm, 15 ft.*lbf}

  1. Tighten the 2 clamps of the No. 1 air hose.

    Torque:
    6.5 N*m{66 kgf*cm, 58 in.*lbf}

  1. Tighten the clamp of the intercooler air hose.

    Torque:
    6.5 N*m{66 kgf*cm, 58 in.*lbf}

  1. Connect the vacuum hose to the manifold absolute pressure sensor connector.

  1. Connect the 3 connectors to the intake air temperature sensor, throttle control motor and manifold absolute pressure sensor.

  1. Attach the 2 clamps.



3. CONNECT NO. 4 VACUUM TRANSMITTING PIPE SUB-ASSEMBLY

  1. Connect the No. 4 vacuum transmitting pipe with the bolt.

    Torque:
    8.0 N*m{82 kgf*cm, 71 in.*lbf}


4. CONNECT INLET HEATER WATER HOSE

  1. Connect the inlet heater water hose with the bolt.

    Torque:
    26 N*m{260 kgf*cm, 19 ft.*lbf}