Clutch Unit Inspection

Using a vernier caliper, measure the rivet head depth.

Minimum rivet head depth:

0.3 mm (0.0118 in.)

Using a dial indicator, check the disc runout.

Maximum runout:

0.8 mm (0.0314 in.)

NOTICE:

Be sure to measure on the correct side of the clutch disc.

Using a vernier caliper, measure the depth and width of the worn areas of the diaphragm spring.

Maximum width:

6.0 mm (0.236 in.)

Maximum depth:

0.35 mm (0.0137 in.)

Using a dial indicator, measure the flywheel runout.

Maximum runout:

0.1 mm (0.00393 in.)

Turn the bearing by hand while applying force in the axial direction and check that the bearing rotates smoothly.
If the bearing sticks or a considerable amount of resistance is felt, replace the release bearing.

HINT:

The bearing is permanently lubricated and requires no cleaning or lubrication.

Turn the bearing by hand while applying rotational force and check that the bearing rotates smoothly.
If the bearing sticks or a considerable amount of resistance is felt, replace the input shaft front bearing.

HINT:

The bearing is permanently lubricated and requires no cleaning or lubrication.

Remove any 2 diametrically opposite bolts.

Using SST, remove the input shaft front bearing.

SST

09303-35011

Using SST and a hammer, tap in a new bearing.

SST

09304-12012

HINT:

After installing the bearing to the crankshaft, make sure that it rotates smoothly.

Apply adhesive to 2 or 3 threads of the bolts.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

for TR Engine series:

1. Install the 2 bolts.
   

   Torque:

   27 N*m{270 kgf*cm, 20 ft.*lbf}

   HINT:

   The mounting bolts are tightened in 2 progressive steps.





2. Mark the mounting bolts with paint.
   

   Text in Illustration

   *a	Paint Mark
   *b	90°

3. Retighten the mounting bolts by 90°.
   

4. Check that the paint marks are now at a 90° angle to the original marked position.
   

for 1KD-FTV, 2KD-FTV:

1. Apply adhesive to 2 or 3 threads of the bolts.
   

   Adhesive:

   Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
   

2. Install the 2 bolts.
   

   Torque:

   178 N*m{1815 kgf*cm, 131 ft.*lbf}